Process Development Engineer - Printing and Thin-Film Materials Job at TalentBri

Process Development Engineer – Printing & Thin-Film Materials

Location: Charlotte, NC area

A growing advanced materials manufacturer is seeking a Process Development Engineer to support the scale-up of R&D innovations into full-scale production. This role will focus on optimizing print and coating processes, improving manufacturability, and resolving technical challenges on the production floor. The ideal candidate will have a strong background in printing technologies, thin-film or flexible substrates, and cross‑functional engineering collaboration.

Key Responsibilities

• Lead process development efforts to transition digital and graphic printing technologies from pilot/R&D into high-volume manufacturing
• Support production teams with troubleshooting, optimization, and process improvements for printed and coated products
• Develop and implement test methods, quality specifications, and validation protocols for new and existing processes
• Collaborate with R&D, materials, quality, and operations to improve throughput, reduce defects, and ensure scalability
• Recommend equipment upgrades or modifications based on performance analysis and material compatibility
• Investigate new printing techniques, materials, and adhesion technologies to enhance product durability and visual quality
• Support root cause analysis and corrective actions on process failures and manufacturing bottlenecks
• Author process documentation, operating procedures, and training materials
• Travel to production facilities or partner sites as needed (up to 25%)

Qualifications

• BS or higher in Chemical Engineering, Mechanical Engineering, Materials Science, or related technical field
• 5+ years of experience in process engineering, manufacturing support, or scale‑up—preferably in printing, packaging, thin-film, or ink‑related industries
• Working knowledge of ink adhesion, polypropylene or PET substrates, and surface preparation methods
• Hands‑on experience with digital or flexographic printing, lamination, or coating lines a plus
• Familiarity with continuous improvement tools and methodologies (Lean, Six Sigma, etc.)
• Strong communication, analytical, and cross‑functional project coordination skills

Preferred Backgrounds May Include

• Digital or industrial printing
• Thin-film converting or flexible packaging
• Food packaging, medical packaging, or label manufacturing
• Adhesion science or surface chemistry for plastics or polymers