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Charles Industries, An Amphenol Company

Senior Design Engineer – Structural & Sheet Metal Enclosures

Charles Industries, An Amphenol Company, Schaumburg

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Job Summary:

The Senior Design Engineer will be responsible for leading program-level designs and prototype fabrications for complex enclosure solutions that produce the required performance and features to provide greater value for our customers. This position will require primarily job-centered decision-making and close collaboration with others involved in the process. The Senior Design Engineer will manage multiple projects.

Duties/Responsibilities:

  • Lead projects from concept through to launch.

  • Provide technical support in metal structural part design and processin g.

  • Draw and design package preparation and release.

  • Develop requirements and a nalyze product design data to determine conformance to established design selection criteria, standardized parts and equipment use , and design-to-cost practices.

  • Maintain and upgrade existing products.

  • Establish test plans and execute 3rd party certifications .

  • Lead the d evelop ment and test ing of prototypes for new product ideas and create product specifications.

  • Create and maintain project development plans and create and execute Engineering Change Notices (ECNs)

  • Lead cross-functional teams to design, develop, test, and redesign existing products.

  • Generate and release full bills of material for manufacturing.

  • Identify non-conformances and root causes to initiate and implement solutions.

  • Participate in Risk management activities to ensure that design and process related needs are identified and appropriately addressed.

  • Assist in other duties as required.

Required Skills/Abilities:

  • Excellent verbal and written communication skills.

  • Ability to prioritize work and adhere to strict deadlines.

  • Excellent analytical and organizational skills.

  • Excellent listening, negotiation, and presentation skills.

  • Detail-oriented with a high level of accuracy and strong problem-solving abilities.

  • I ndependent and self-driven while working in a team environment.

  • Ability to identify problems that need resolution, propose solutions, and escalate as needed.

Education and Experience:

  • A bachelor's degree in Mechanical Engineering .

  • A master's in mechanical engineering is preferred.

  • At least 10 years of experience in sheet metal and structural sheet design.

  • Knowledge of welding (MIG, TIG, Spot, Plasma, Laser).

  • FEA experience (stress, creep, compression, etc.) using CREO Simulate or Ansys required.

  • Familiarity with Telcordia Seismic design and analysis.

  • Familiarity with ASCE 07 Wind and snow loading design and analysis.

  • Familiarity with industry standards including: Telcordia Specification, ASME, ASCE, etc. and the testing is required.

  • Understanding of Product Life Cycle Management.

  • At least 5 years of CREO/Windchill experience is desired .

  • E xperience with another 3D CAD system will be considered.

  • ASME or ASCE member preferred.

  • Knowledge of MS Project and Visio desired .

  • Knowledge of Microsoft Office (Word, Excel, and PowerPoint).

Physical Requirements:

The physical demands described are representative of those that an employee must successfully perform. Reasonable accommodation may be made to enable individuals with disabilities to perform essential functions.

  • Employees must regularly lift and/or move up to 15 pounds.

Work Environment:

The work environment characteristics described are representative of those an employee encounters while performing occasionaljob functions.

  • Employees regularly work in an office environment.

  • Occasionally work in a Lab, manufacturing field environment using the required PPE.

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