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Director of Mechanical Design Engineering

Virginia Transformer Corp, Roanoke, Virginia, United States, 24000

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On the heels of achieving

3X growth , Virginia Transformer is hiring to do it

again!

We’re strategically building our team for the next 3X growth cycle — a phase that is both

intense and incredibly rewarding . We’re highly selective about who joins us, because this journey isn’t for everyone.

If you have the

drive, grit, and expertise

to perform at a high level — and you want to grow your

career 3X alongside the Company’s growth

— we’d love to talk.

Apply below and let’s start the conversation.

Who We Are Virginia Transformer is

the largestU.S.-owned producer of power transformers in North America, and we’ve been able to grow the past 50-plus years through an unwavering focus on delivering for our customers. We’re more than 5,400 people strong and are known throughout the industry for being an engineering company that makes premium quality transformers in the shortest lead times.

As a

privately held, organically growing company , we thrive on nimbleness, innovation, and tenacity.

Join Our Team If you love the thrill of securing the U.S. electric grid, enabling all manufacturing in the country, and the energy of a fast-moving train — this is the place for you. We train hard, grow together, and lead with purpose. Every transformer we build is custom, every challenge unique, and every team member essential.

We’re looking for those ready to lead, fueled by commitment, and driven by impact. We are growing so fast that all our available roles are not yet posted, so let us know if you are interested and we will follow-up.

Job Title:

Director of Mechanical Design

Location:

Roanoke, VA (On-site, with regular travel to multiple U.S. manufacturing plants)

About the Role Virginia Transformer Corporation is seeking a

hands‑on Director of Mechanical Design

to lead the mechanical design function across

six manufacturing plants

supporting highly engineered, custom electromechanical equipment. This role is responsible for

design excellence, standardization, and manufacturability , ensuring mechanical systems meet the highest standards of

performance, safety, reliability, and cost efficiency .

The ideal candidate brings

deep technical expertise in mechanical systems, metallurgy, polymers, and thermal behavior , paired with proven experience leading

large, multi‑site engineering organizations . This role sits at the intersection of

design, manufacturing, and innovation , working closely with plant engineering, corporate R&D, sourcing, vendor quality, and operations to deliver consistent, scalable mechanical designs across the enterprise.

Key Responsibilities

Lead, mentor, and develop a distributed team of

mechanical design engineers across multiple U.S. plants , fostering a culture of accountability, rigor, and continuous improvement.

Own and enforce the

Mechanical Design Manual , standards, and best practices, ensuring consistency and repeatability across all sites.

Partner with

Corporate R&D

to introduce new materials, design features, and mechanical innovations that enhance product performance and manufacturability.

Establish and track

KPIs for mechanical design quality, cycle time, rework, and throughput , driving measurable improvements year over year.

Serve as the senior mechanical authority for complex design decisions, escalations, and technical risk assessment.

Mechanical Design & Engineering Execution

Oversee the design and development of

complex mechanical assemblies

for custom electromechanical equipment, ensuring designs are robust, manufacturable, and cost‑effective.

Provide

hands‑on technical leadership

as needed, including concept development, 3D modeling, design reviews, and complex problem‑solving.

Apply deep expertise in

metallurgy, polymers, and material science

to optimize thermal performance, structural integrity, and long‑term reliability.

Implement and continuously improve

design automation, configurators, and process assurance systems

to reduce variability and improve speed to market.

Review and approve

mechanical drawings, calculations, FEA results, and design documentation

to ensure compliance with internal standards and industry requirements.

Cross‑Functional Collaboration

Partner with

Sourcing and Vendor Quality

to qualify suppliers, evaluate alternate materials, and support cost‑reduction initiatives without compromising quality.

Participate in

design reviews, NCR investigations, root cause analysis, and corrective actions

related to mechanical or manufacturing issues.

Work closely with

plant leadership and production teams

to ensure designs support operational efficiency, safety, and scalability.

Collaborate with

Safety, Compliance, and Environmental teams

to ensure all mechanical designs meet regulatory, industry, and internal safety standards.

Qualifications

Bachelor’s degree in Mechanical Engineering

required;

Master’s degree preferred . PE license is a plus.

15–20+ years

of experience in

thermo‑mechanical design of custom electromechanical or industrial equipment , with at least

5 years in a senior leadership or multi‑site role .

Strong background in

metallurgy, polymers, material science, and industrial product design

within manufacturing, energy, aerospace, rail, or similarly complex industries.

Advanced proficiency with

CAD and analysis tools

(SolidWorks, Creo, or equivalent), including

FEA/FEM

methodologies.

Demonstrated success leading engineering teams in

plant‑based, multi‑plant, or global manufacturing environments .

Skills & Attributes

Expert‑level knowledge of

mechanical design principles, material behavior, thermal performance, and stress analysis .

Proven ability to balance

design innovation with manufacturability, cost control, and operational discipline .

Hands‑on, pragmatic problem solver with a

shop‑floor mindset

and strong engineering judgment.

Exceptional communicator able to influence across

engineering, operations, sourcing, and executive leadership .

Strong organizational and leadership capability, with experience guiding

large engineering organizations (100+ engineers) .

Strategic thinker with the discipline to drive

standardization, scalability, and continuous improvement .

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