Director of Maintenance & Reliability - Processing Center
BYLD, Aurora, CO, United States
Overview
The Director of Maintenance & Reliability is the enterprise owner of equipment uptime, process stability, and reliability-driven performance across all BYLDPro processing facilities. This role ensures that machines, systems, and processes operate predictably, safely, and at designed capacity, enabling BYLDPro to meet production commitments while scaling efficiently from Small to Large facilities. The role integrates Maintenance Strategy, Reliability Engineering, Continuous Improvement, and Quality Systems governance, recognizing that quality outcomes at BYLDPro are primarily driven by equipment stability and process capability. Core Responsibilities
Enterprise Maintenance & Reliability Strategy
Define and own BYLDPro’s maintenance philosophy (preventive, predictive, condition-based) Establish standard PM programs for all machine types Define uptime, MTBF, MTTR, and reliability KPIs Ensure consistent maintenance execution across all facilities
Equipment Uptime & Downtime Reduction
Own root cause analysis for major downtime events Drive permanent corrective actions (not temporary fixes) Partner with Production Engineering and OT to eliminate recurring failures Ensure reliability is designed into new equipment and layouts
Preventive & Predictive Maintenance
Implement predictive maintenance where economically justified Standardize spare parts strategies and critical spares lists Reduce reactive maintenance through data-driven insights Support lifecycle planning for high-capex equipment
Reliability-Driven Continuous Improvement
Lead CI initiatives tied to:
OEE improvement Scrap and rework reduction Setup stability
Apply Lean / Six Sigma tools where appropriate Ensure CI efforts are measurable and sustained
Quality Systems Governance (Process-Focused)
Own enterprise quality systems, including:
Non-conformance reporting (NCR) Root cause and corrective action (CAPA) Process audits
Ensure quality standards are enforced without compromising uptime Maintain enterprise-level quality visibility and trend analysis
Note: This role owns quality systems and process quality, not day-to-day inspection staffing. Facility Launch & Expansion Support
Support new facility openings (e.g., Ohio) by:
Defining maintenance staffing models Establishing PM readiness before go-live Training maintenance leadership
Ensure reliability standards are embedded from Day 1
Cross-Functional Collaboration
Work closely with:
Processing Engineering (layouts, equipment selection) Production Planning (capacity realism) OT & Manufacturing Systems (machine data, diagnostics) Plant Managers (execution and accountability)
Serve as escalation point for systemic reliability issues
Team Leadership & Development
Lead and develop enterprise maintenance and reliability resources Coach Plant-level Maintenance Managers and Supervisors Establish training standards and technical capability expectations Build bench strength to support growth
What This Role Does Not Own
Daily shift-level maintenance dispatching Local labor scheduling Purchasing execution (input only) IT infrastructure ownership Key Success Metrics
Equipment uptime and availability OEE improvement vs baseline Reduction in unplanned downtime Preventive vs reactive maintenance ratio Scrap and rework trends linked to equipment stability Readiness and stability of new facility launches Required Qualifications
Bachelor’s degree in Engineering or related technical field (Mechanical, Electrical, Industrial preferred) 10+ years experience in manufacturing, processing, or industrial operations 5+ years in a senior maintenance, reliability, or engineering leadership role Strong experience with:
Preventive & predictive maintenance systems Root cause analysis Industrial equipment reliability
Proven ability to scale systems across multiple facilities Preferred Qualifications
Six Sigma Black Belt or equivalent CI certification Experience with automated or semi-automated production lines Exposure to ERP / MES / OEE systems Experience supporting greenfield facility launches Strong business acumen and KPI-driven mindset Leadership Expectations (BYLDPro Standard)
Operates with enterprise-first thinking Data-driven, pragmatic, and action-oriented Comfortable balancing uptime pressure with quality discipline Builds systems that scale, not heroics Acts as a partner to Operations, not a gatekeeper Career Path & Growth
This role is a key pillar of the BYLDPro operating model and a natural feeder into: Senior Operations leadership VP-level reliability or platform roles Broader manufacturing systems leadership as BYLD scales Compensation Package
Annual Salary (commensurate with experience): $140,000 - $170,000 Competitive Benefits Package: Medical, Dental, and Vision insurance coverages 401(k) retirement savings programs PTO program for work-life balance Employee Reimburseables No visa sponsorship available. Candidates must be eligible to work in the United States. relocation assistance is not provided. Candidates must be local to the Denver, CO area or willing to relocate at their own expense. We do not accept unsolicited resume submissions and correspondences from agencies, recruiting firms, or staffing groups. Any solicitation to any BYLD team member will be immediately dismissed. About BYLD
BYLD is a construction technology company that provides software and hardware solutions for the design and construction industry. BYLD’s goal is to provide a more efficient and cost-effective framing solution for cold-formed, steel multi-unit structures. BYLD operates in a dynamic environment and strives to support a culture that is collaborative, innovative, and creative. BYLD also offers a flexible work environment.
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The Director of Maintenance & Reliability is the enterprise owner of equipment uptime, process stability, and reliability-driven performance across all BYLDPro processing facilities. This role ensures that machines, systems, and processes operate predictably, safely, and at designed capacity, enabling BYLDPro to meet production commitments while scaling efficiently from Small to Large facilities. The role integrates Maintenance Strategy, Reliability Engineering, Continuous Improvement, and Quality Systems governance, recognizing that quality outcomes at BYLDPro are primarily driven by equipment stability and process capability. Core Responsibilities
Enterprise Maintenance & Reliability Strategy
Define and own BYLDPro’s maintenance philosophy (preventive, predictive, condition-based) Establish standard PM programs for all machine types Define uptime, MTBF, MTTR, and reliability KPIs Ensure consistent maintenance execution across all facilities
Equipment Uptime & Downtime Reduction
Own root cause analysis for major downtime events Drive permanent corrective actions (not temporary fixes) Partner with Production Engineering and OT to eliminate recurring failures Ensure reliability is designed into new equipment and layouts
Preventive & Predictive Maintenance
Implement predictive maintenance where economically justified Standardize spare parts strategies and critical spares lists Reduce reactive maintenance through data-driven insights Support lifecycle planning for high-capex equipment
Reliability-Driven Continuous Improvement
Lead CI initiatives tied to:
OEE improvement Scrap and rework reduction Setup stability
Apply Lean / Six Sigma tools where appropriate Ensure CI efforts are measurable and sustained
Quality Systems Governance (Process-Focused)
Own enterprise quality systems, including:
Non-conformance reporting (NCR) Root cause and corrective action (CAPA) Process audits
Ensure quality standards are enforced without compromising uptime Maintain enterprise-level quality visibility and trend analysis
Note: This role owns quality systems and process quality, not day-to-day inspection staffing. Facility Launch & Expansion Support
Support new facility openings (e.g., Ohio) by:
Defining maintenance staffing models Establishing PM readiness before go-live Training maintenance leadership
Ensure reliability standards are embedded from Day 1
Cross-Functional Collaboration
Work closely with:
Processing Engineering (layouts, equipment selection) Production Planning (capacity realism) OT & Manufacturing Systems (machine data, diagnostics) Plant Managers (execution and accountability)
Serve as escalation point for systemic reliability issues
Team Leadership & Development
Lead and develop enterprise maintenance and reliability resources Coach Plant-level Maintenance Managers and Supervisors Establish training standards and technical capability expectations Build bench strength to support growth
What This Role Does Not Own
Daily shift-level maintenance dispatching Local labor scheduling Purchasing execution (input only) IT infrastructure ownership Key Success Metrics
Equipment uptime and availability OEE improvement vs baseline Reduction in unplanned downtime Preventive vs reactive maintenance ratio Scrap and rework trends linked to equipment stability Readiness and stability of new facility launches Required Qualifications
Bachelor’s degree in Engineering or related technical field (Mechanical, Electrical, Industrial preferred) 10+ years experience in manufacturing, processing, or industrial operations 5+ years in a senior maintenance, reliability, or engineering leadership role Strong experience with:
Preventive & predictive maintenance systems Root cause analysis Industrial equipment reliability
Proven ability to scale systems across multiple facilities Preferred Qualifications
Six Sigma Black Belt or equivalent CI certification Experience with automated or semi-automated production lines Exposure to ERP / MES / OEE systems Experience supporting greenfield facility launches Strong business acumen and KPI-driven mindset Leadership Expectations (BYLDPro Standard)
Operates with enterprise-first thinking Data-driven, pragmatic, and action-oriented Comfortable balancing uptime pressure with quality discipline Builds systems that scale, not heroics Acts as a partner to Operations, not a gatekeeper Career Path & Growth
This role is a key pillar of the BYLDPro operating model and a natural feeder into: Senior Operations leadership VP-level reliability or platform roles Broader manufacturing systems leadership as BYLD scales Compensation Package
Annual Salary (commensurate with experience): $140,000 - $170,000 Competitive Benefits Package: Medical, Dental, and Vision insurance coverages 401(k) retirement savings programs PTO program for work-life balance Employee Reimburseables No visa sponsorship available. Candidates must be eligible to work in the United States. relocation assistance is not provided. Candidates must be local to the Denver, CO area or willing to relocate at their own expense. We do not accept unsolicited resume submissions and correspondences from agencies, recruiting firms, or staffing groups. Any solicitation to any BYLD team member will be immediately dismissed. About BYLD
BYLD is a construction technology company that provides software and hardware solutions for the design and construction industry. BYLD’s goal is to provide a more efficient and cost-effective framing solution for cold-formed, steel multi-unit structures. BYLD operates in a dynamic environment and strives to support a culture that is collaborative, innovative, and creative. BYLD also offers a flexible work environment.
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