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PMO SHIFT LEAD 2ND & 3RD SHIFT

Total Plastic Solutions · Lynchburg, VA, USA ·

Pay:
65.000 - 85.000
Job type:
Full Time

The PMO Lead is responsible for the full ownership and execution of Post Molding Operations (PMO) on their assigned shift. This role ensures efficient flow of material, optimal machine utilization, and effective deployment of personnel to meet production, quality, and delivery objectives.

The PMO Lead provides hands‑on leadership by training and developing team members, coordinating daily schedules, and driving operator efficiency across all secondary operations. This position is accountable for maintaining throughput, minimizing downtime and scrap, and ensuring all post‑molding processes are executed in compliance with established procedures, quality standards, and customer requirements.

The PMO Lead works cross‑functionally with Production, Quality, and Scheduling to ensure job readiness, proper staging of materials, and timely completion of work orders. Strong floor presence, proactive problem‑solving, and a sense of urgency are critical to success in this role.

Key Performance Indicators

Zero recordable incidents

Scrap rate ≤ 2.0%

On‑Time Delivery ≥ 97%

Machine Utilization: Target ≥ 80%

Job Duties

Own all PMO activities for the assigned shift

Ensure all jobs are executed according to schedule and priority

Maintain continuous flow of material from molding through PMO to shipping

Drive completion of all work orders on time and in full

Ensure 2‑week forward visibility of job packets and material readiness

Escalate shortages, constraints, or risks proactively

Train operators on:

Work instructions

Defect identification

Equipment operation

Proper handling and packaging

Shift and Scrap Reporting

Ensure cross‑training across multiple stations to maintain flexibility

Hold employees accountable for performance, attendance, and adherence to procedures

Maximize utilization of all PMO equipment (mills, drill stations, assembly benches, etc.)

Ensure operators are actively engaged in value‑added work at all times

Quickly reassign labor when machines are down or jobs are completed

Ensure all parts meet customer specifications and quality standards

Ensure only required material is present at each workstation

Prevent excess WIP, mixed product, or unidentified material

Support line clearance and proper labeling practices

Drive Lean initiatives including:

5S

Waste reduction

Standard work

Visual management

Complete Daily Rundowns

Report to Asst Production Manager

Follow requirements of ISO standards to maintain and improve the Quality Management System

Knowledge
Must have basic reading, writing and mathematic skills. Strong understanding of plastics material handling, drying systems, ERP (IQMS), scanners, and documentation.

Attributes
Must be able to lift 55‑60 pounds. Maintain a high level of mobility. Flexibility in working hours. Standing ability for at least 7.5 hours, ability to reach overhead and able to bend below waist level as needed per job.

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