The PMO Lead is responsible for the full ownership and execution of Post Molding Operations (PMO) on their assigned shift. This role ensures efficient flow of material, optimal machine utilization, and effective deployment of personnel to meet production, quality, and delivery objectives.
The PMO Lead provides hands‑on leadership by training and developing team members, coordinating daily schedules, and driving operator efficiency across all secondary operations. This position is accountable for maintaining throughput, minimizing downtime and scrap, and ensuring all post‑molding processes are executed in compliance with established procedures, quality standards, and customer requirements.
The PMO Lead works cross‑functionally with Production, Quality, and Scheduling to ensure job readiness, proper staging of materials, and timely completion of work orders. Strong floor presence, proactive problem‑solving, and a sense of urgency are critical to success in this role.
Key Performance Indicators
Zero recordable incidents
Scrap rate ≤ 2.0%
On‑Time Delivery ≥ 97%
Machine Utilization: Target ≥ 80%
Job Duties
Own all PMO activities for the assigned shift
Ensure all jobs are executed according to schedule and priority
Maintain continuous flow of material from molding through PMO to shipping
Drive completion of all work orders on time and in full
Ensure 2‑week forward visibility of job packets and material readiness
Escalate shortages, constraints, or risks proactively
Train operators on:
Work instructions
Defect identification
Equipment operation
Proper handling and packaging
Shift and Scrap Reporting
Ensure cross‑training across multiple stations to maintain flexibility
Hold employees accountable for performance, attendance, and adherence to procedures
Maximize utilization of all PMO equipment (mills, drill stations, assembly benches, etc.)
Ensure operators are actively engaged in value‑added work at all times
Quickly reassign labor when machines are down or jobs are completed
Ensure all parts meet customer specifications and quality standards
Ensure only required material is present at each workstation
Prevent excess WIP, mixed product, or unidentified material
Support line clearance and proper labeling practices
Drive Lean initiatives including:
5S
Waste reduction
Standard work
Visual management
Complete Daily Rundowns
Report to Asst Production Manager
Follow requirements of ISO standards to maintain and improve the Quality Management System
Knowledge
Must have basic reading, writing and mathematic skills. Strong understanding of plastics material handling, drying systems, ERP (IQMS), scanners, and documentation.
Attributes
Must be able to lift 55‑60 pounds. Maintain a high level of mobility. Flexibility in working hours. Standing ability for at least 7.5 hours, ability to reach overhead and able to bend below waist level as needed per job.
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PMO SHIFT LEAD 2ND & 3RD SHIFT
Total Plastic Solutions · Lynchburg, VA, USA ·
- Pay:
- 65.000 - 85.000
- Job type:
- Full Time