Overview
We are seeking an experienced
Senior Controls Engineer
to lead and support automation and controls systems within an industrial manufacturing environment. This role is responsible for designing, programming, commissioning, and troubleshooting PLC- and HMI-based systems while partnering closely with operations, maintenance, and engineering teams to drive reliability, efficiency, and continuous improvement.
Responsibilities
Design, program, and troubleshoot PLC, HMI, and industrial control systems
Lead controls efforts for new equipment, upgrades, and capital projects
Support commissioning and startup of automated manufacturing systems
Diagnose and resolve complex electrical, controls, and automation issues
Develop and maintain control system documentation and standards
Collaborate with operations, maintenance, and IT teams on system integration
Mentor junior controls engineers and technicians
Ensure compliance with safety, electrical, and manufacturing standards
Qualifications
Bachelor’s degree in Electrical Engineering, Controls Engineering, or related field (or equivalent experience)
10+ years of controls/automation experience in an industrial manufacturing environment
Strong PLC programming experience (Allen-Bradley, Siemens, or equivalent)
Experience with HMIs, VFDs, motion control, and industrial networks
Proven experience leading automation projects from concept through commissioning
Ability to troubleshoot complex systems under production pressure
Designing and de-energizing electrical components that deliver power through pneumatic, hydraulic, and electrical systems
Preferred Qualifications
Experience with robotics, vision systems, or SCADA
Knowledge of safety PLCs and machine safety standards
Prior experience mentoring or leading technical teams
Why Join Us
High-impact role with ownership over automation systems
Stable manufacturing operation with ongoing capital investment
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Senior Control Engineer
Helion · New York, NY, USA ·
- Pay:
- 100.000 - 130.000
- Job type:
- Full Time