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Senior Control Engineer

Helion · New York, NY, USA ·

Pay:
100.000 - 130.000
Job type:
Full Time

Overview
We are seeking an experienced

Senior Controls Engineer

to lead and support automation and controls systems within an industrial manufacturing environment. This role is responsible for designing, programming, commissioning, and troubleshooting PLC- and HMI-based systems while partnering closely with operations, maintenance, and engineering teams to drive reliability, efficiency, and continuous improvement.

Responsibilities

Design, program, and troubleshoot PLC, HMI, and industrial control systems

Lead controls efforts for new equipment, upgrades, and capital projects

Support commissioning and startup of automated manufacturing systems

Diagnose and resolve complex electrical, controls, and automation issues

Develop and maintain control system documentation and standards

Collaborate with operations, maintenance, and IT teams on system integration

Mentor junior controls engineers and technicians

Ensure compliance with safety, electrical, and manufacturing standards

Qualifications

Bachelor’s degree in Electrical Engineering, Controls Engineering, or related field (or equivalent experience)

10+ years of controls/automation experience in an industrial manufacturing environment

Strong PLC programming experience (Allen-Bradley, Siemens, or equivalent)

Experience with HMIs, VFDs, motion control, and industrial networks

Proven experience leading automation projects from concept through commissioning

Ability to troubleshoot complex systems under production pressure

Designing and de-energizing electrical components that deliver power through pneumatic, hydraulic, and electrical systems

Preferred Qualifications

Experience with robotics, vision systems, or SCADA

Knowledge of safety PLCs and machine safety standards

Prior experience mentoring or leading technical teams

Why Join Us

High-impact role with ownership over automation systems

Stable manufacturing operation with ongoing capital investment

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