Emulate 3D Engineer

Bridgman, Michigan, United States

We are seeking talented and energetic individuals to join our growing team! Greatness takes continuous evolution. That's why we're bringing together relentless problem solvers, proven processes, and audacious thinkers. We are driving to become one unrivaled force in automation - pushing what's possible for ourselves and our customers. One team. Any challenge.

Learn more: https://convergixautomation.com/

The Role
The Emulate 3D Engineer is responsible for developing high‑fidelity mechanical emulations using Rockwell Automation’s Emulate3D platform. This role focuses heavily on building reusable, scalable Emulate3D mechanical libraries that accurately represent real‑world equipment behavior for virtual commissioning, controls validation, and digital twin initiatives. Reporting to the VP of Controls Engineering, this position plays a critical role in advancing Convergix’s digital engineering capabilities and simulation‑driven project delivery.

Key Responsibilities

Develop detailed mechanical emulations in Emulate3D representing conveyors, robotics, material handling systems, and custom machinery

Design, build, and maintain reusable Emulate3D mechanical component libraries aligned with Convergix engineering standards

Collaborate with controls engineers to support virtual commissioning, PLC logic validation, and system testing

Translate mechanical designs (CAD, layouts, specifications) into accurate Emulate3D models with correct kinematics and constraints

Define simulation behaviours including collisions, sensors, physics properties, and motion profiles

Support project teams during FAT, SAT, and customer demonstrations using Emulate3D simulations

Continuously improve simulation fidelity, performance, and reusability of mechanical emulation assets

Document modelling standards, best practices, and library usage guidelines

Mentor and support other engineers in Emulate3D mechanical modelling techniques

Qualifications and Experience

Bachelor’s degree in Mechanical Engineering or related discipline

5+ years of experience in industrial automation or material handling system design

Demonstrated hands‑on experience developing mechanical emulations in Rockwell Automation Emulate3D

Proven experience creating and maintaining reusable Emulate3D mechanical libraries

Strong understanding of mechanical systems, kinematics, and industrial equipment behaviour

Ability to interpret mechanical drawings, layouts, and 3D CAD models

Experience working closely with controls engineering teams

Excellent problem‑solving, communication, and documentation skills

Desirable

Experience supporting virtual commissioning and digital twin initiatives

Familiarity with Rockwell Automation control platforms and PLC integration concepts

Experience in automotive, warehouse automation, or high‑speed material handling systems

Entrepreneurial mindset with a passion for customer success

Ability to mentor and influence technical teams

Physical Demands

While performing the duties of this position, the employee is regularly required to stand, walk, sit, use hands to feel objects, reach with hands and arms, stoop, kneel, talk, and hear.

Occasionally lifts or moves up to 25 pounds.

Perks of Being Part of the Team

Comprehensive Medical, Dental, and Vision insurance plans

401K, including company match

Company‑paid life insurance with optional supplemental coverage for you and your spouse/children

Company‑paid short and long‑term disability

Employee Assistance Program

Paid‑time off and company‑paid holidays

Profit Sharing

What does CONVERGIX value?

Integrity - Respect, Transparency, Commitment

Excellence - Continuous Improvement, Innovation, Collaboration, Communication

Passion - Momentum, Sense of Urgency, Growth, Success, Velocity

We thank all candidates for their interest, however only those considered for an interview will be contacted.

CONVERGIX Automation Solutions has an accommodation program in place that provides reasonable accommodations for employees with disabilities. If you require a specific accommodation because of a disability or a medical need, please contact Human Resources.

Convergix is an equal opportunity employer. All qualified applicants will be considered without regard to any protected characteristic under applicable law.

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