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Generac

Mechanical Engineer

Generac, Waukesha, Wisconsin, United States, 53188

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The Engine Development Engineer IV will play an important role in advancing the design and performance of internal combustion engines (ICE), through engine development, data‑driven analysis, testing, and design of system components. This position leverages data analytics, ATI Vision, and data acquisition tools to optimize system behavior, improve engine control, improve product reliability, and increase engine performance across a range of gaseous fueled applications.

Major Responsibilities

Designs, validates, and brings new engine and generator products to market

Develops, tests, and integrates complex engine components and evaluates overall effectiveness, cost (including cost/benefit analysis), reliability (risk analysis), and safety

Designs, develops, executes, and evaluates testing, product specifications, and process validation plans for a variety of new and current complex products and/or components

Creates and reviews material part specifications and bills of materials

Collaborates with internal manufacturing partners, contract manufacturers, designers, and product specialists to optimize complex and advanced engine designs for manufacturability

Acts as a resource to mentor junior engineers

Travel to other Generac facilities as necessary

Education

Bachelor’s degree in Mechanical Engineering or Electrical Engineering, or related discipline

7 years of relevant work experience

Knowledge, Skills, and Abilities

Extensive experience in new IC engine design and development.

Proficiency in developing internal combustion engines, including understanding of the effects of spark control, adjusting AFR for best performance and emissions, durability, control system components, intake/exhaust system pressure, and emissions testing

Develops, tests, and integrates complex components and evaluates overall effectiveness, cost (including cost/benefit analysis), reliability (risk analysis), and safety

Designs, develops, executes, and evaluates testing, product specifications, and process validation plans for a variety of complex products and/or components

Ability to perform detail‑oriented work with a high degree of accuracy on multiple projects.

Expert with internal combustion engine performance development and specification.

Strong analytical and problem‑solving skills, with a deep understanding of internal combustion engine design, operation, and testing.

Strong written and verbal communication skills with the ability to clearly interpret and present complex simulation results to technical and non‑technical audiences.

Collaborate with internal manufacturing partners, contract manufacturers, designers, and product specialists to optimize complex and advanced designs for performance.

Preferred Job Requirements – Education

Master’s degree in mechanical engineering, Aerospace Engineering, Computer Science, or a related field of study.

Preferred Job Requirements – Work Experience

9 years of hands‑on experience in engine and engine system simulation with GT‑SUITE

7 years of experience using Converge to conduct in‑cylinder combustion modeling in internal combustion engines

7 years of experience in automotive development and calibration, or a related engineering discipline

5 years of hands‑on experience with engine and engine component development

5 years of experience in powertrain calibration software – ATI/CAN or similar

3 years of hands‑on experience with ATI Vision as applied to engine control systems

3 years of experience in applying MATLAB/Simulink and Python in engineering analysis and simulation to internal combustion engine design

Preferred Job Requirements – Knowledge, Skills, and Abilities

Comprehensive knowledge of internal combustion engines and effective engine test methods

Experience with MATLAB/Simulink, Python, Labview, Vision, Concerto or similar to modify embedded control software

Extensive experience with internal combustion engine performance development and specification

Understanding of thermodynamics and fluid dynamics.

Understanding of internal combustion engine thermodynamic cycles

Demonstrated written communication and presentation skills

Previous experience with SAP or equivalent ERP

Ability to easily apply engineering knowledge and experience to improve products, services and processes

Ability to translate technical information to all audiences.

Substantial data analysis and control/diagnostic feature creation skills

Ample familiarity with systems engineering based problem solving

Proven ability to work well with others as part of a diverse global team

Seniority level

Mid‑Senior level

Employment type

Full‑time

Job function

Manufacturing, Electric Power Generation, and Engines and Power Transmission Equipment Manufacturing

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