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Continuous Improvement Intern

XPEL Inc., San Antonio, TX, United States


**Job Summary:**The CI Intern will lead projects to improve process capability, product quality, and operational efficiency across manufacturing. This role applies Lean, Six Sigma, and data-driven problem-solving to reduce waste and improve flow and strengthen standard work. The CI Intern partners cross-functionally with Quality, Manufacturing, and Supply Chain.**Key Responsibilities:*** *Lead CI projects using DMAIC, PDCA, and A3 methodologies to reduce defects and variability.** *Map current processes (VSM), identify waste, and implement Lean countermeasures (5S, standard work, visual management, error-proofing).** *Conduct root cause analysis (Ishikawa, 5-Why, FMEA) for recurring issues in clean room and production lines.** *Build and maintain process control (SPC charts, OEE, control plans).** *Author and update SOPs, WI, and control plans; ensure alignment with ISO 9001 and internal QMS.** *Champion standardized problem-solving and coaching on CI tools across teams.** *Facilitate kaizen events and daily Gemba walks; ensure sustainment via audits and tiered accountability.** *Work with Manufacturing and Maintenance on equipment reliability and preventive maintenance (TPM).** *Coordinate with Supply Chain and Supplier Quality on incoming material quality and vendor improvement.** *Engage EHS to ensure improvements comply with safety and regulatory requirements.***Qualifications*** Currently pursuing a degree in *Engineering, Mechanical Engineering, or a related STEM field.** *Strong verbal and written communication skills** *Strong analytical and problem-solving skills; willingness to learn new tools and methodologies.** *Proficient in Microsoft Office Suite** *Ability to manage time effectively and meet deadlines** *A proactive attitude and willingness to learn** *Prior internship or relevant experience is a plus, but not required** *Hands-on Lean Manufacturing tools experience preferred** *Ability to work in a team, follow detailed procedures, and communicate clearly.** *Availability for on-site work.*XPEL is an equal opportunity employer. We celebrate diversity and are committed to creating an inclusive environment for all employees. #J-18808-Ljbffr