Sterling Engineering Inc.
Shift Supervisor Film Extrusion (2nd/3rd Shift) Job at Sterling Engineering Inc.
Sterling Engineering Inc., Carol Stream, IL, US
Job Description
Job Description
Shift Supervisor – Film Extrusion (2nd/3rd Shift)
Location: Carol Stream, IL (moving to a brand-new Bartlett, IL facility)
Job Type: Direct Hire
Pay Rate: $29–$34/hour + overtime
Schedule:
Job Type: Direct Hire
Pay Rate: $29–$34/hour + overtime
Schedule:
- 5:00 PM – 5:00 AM
- 4 days one week, 3 days the following week (built-in overtime)
We are partnering with a growing manufacturer in the plastics and film extrusion space that is in the middle of an exciting transition. The team is relocating to a brand-new facility in Bartlett with new equipment, creating strong long-term growth opportunities. With upcoming retirements and internal mobility, this role offers clear advancement potential for a hands-on leader who enjoys building teams and helping operations get up and running during times of change.
Position Summary: The Shift Supervisor is a hands-on leader responsible for overseeing daily film extrusion operations on an assigned shift. This role supervises a small team of operators and a maintenance technician while actively running extrusion lines as needed. The Supervisor is accountable for meeting shift-level safety, quality, productivity, and operational goals while ensuring smooth handoffs between shifts and continuous production.
Key Responsibilities:
- Supervise and coordinate shift operations for film extrusion lines, including extruders, chill rolls, haul-offs, and winders
- Operate extrusion equipment as needed and provide training and guidance to operators
- Lead and organize line changeovers and ensure adherence to production schedules
- Monitor quality, safety, and output metrics to meet or exceed targets
- Troubleshoot process and equipment issues to minimize downtime
- Support new product trials and process validation activities
- Enforce company policies, OSHA regulations, and EHS standards
- Maintain accurate shift reports and production records in ERP/CMMS systems
- Collaborate with maintenance, engineering, and quality teams on continuous improvement initiatives
- Lead, coach, and evaluate employees; assist with hiring and team development
- Complete performance reviews and address disciplinary matters as needed
- Ensure strong 5S practices and safe work habits at all times
- Other duties as assigned
Qualifications:
- High school diploma or equivalent
- 10+ years of experience in plastic film extrusion
- Minimum of 2 years in a lead or supervisory role
- Strong hands-on knowledge of extrusion operations and troubleshooting
- Proven leadership skills including coaching, problem-solving, and delegation
- Ability to read and interpret safety rules, SOPs, technical drawings, and production schedules
- Basic math skills and proficiency with Microsoft Office
- Familiarity with ERP/CMMS systems (Epicor, Maximo, or similar)
- Strong commitment to safety, quality, and continuous improvement
- Ability to lift and/or move up to 50 lbs.
- Fluent in English (spoken and written)
Preferred:
- Associate’s or Bachelor’s degree or technical certification in plastics, extrusion, or mechanical/electrical fields
- Strong mechanical aptitude
Physical Requirements & Work Environment
- Ability to stand and walk for extended periods (8–12 hour shifts)
- Frequent bending, stooping, and reaching
- Ability to lift and carry 25–50 lbs. occasionally
- Manual dexterity to handle tools, equipment, and materials
- Ability to work in manufacturing conditions including heat, cold, humidity, noise, and dust
- Must wear required PPE including safety glasses, steel-toe shoes, and hearing protection
Benefits: The company offers a competitive benefits package including medical, dental, and vision insurance, retirement savings options, paid time off, holiday pay, and additional programs designed to support long-term growth, stability, and career advancement.