Maynard Steel
Magnetic Particle Inspector/Quality Inspector
Maynard Steel, Milwaukee, Wisconsin, United States, 53244
Summary Of The Position
To Visually or Magnetic particle inspect various alloyed steel castings to identify defects and ensure compliance with customer specifications. This position utilizes various inspection methodologies including magnetic particle testing (Magnaflux), ultrasonic testing, visual inspection, and precision measurement tools. Training period: 8-10 weeks.
Compensation:
$20.00 - $28.50 per hour
Essential Duties and Responsibilities Inspection and Quality Control
Perform visual and magnetic particle inspections on various alloyed steel castings to detect surface and near-surface discontinuities
Identify and document casting defects including cracks, shifts, pinholes, and other non-conformances
Execute Level II Magnaflux and ultrasonic testing procedures in accordance with industry standards
Conduct final release inspections to verify product quality prior to shipment
Utilize precision measuring equipment and gages to verify casting dimensions and tolerances
Process Management
Reference Master Process cards and management information systems to ensure castings meet customer requirements and specifications
Mark non-conforming castings with chalk or oil-based markers, clearly identifying defect locations
Route defective castings to Chief Inspector for corrective action
Maintain thorough understanding of the casting production process to ensure proper defect remediation routing
Equipment Operation
Apply dry powder or magnetic particle equipment properly to reveal surface and subsurface defects
Operate handheld grinders to probe, touch up, or remove minor casting defects
Safely operate overhead hoists to maneuver castings during inspection processes
Position and secure castings on pallets or in casting boxes using material handling equipment
Safety and Communication
Strictly adhere to all company safety rules, guidelines, and policies
Maintain situational awareness of potential hazards in the work area
Communicate regularly with Chief Inspector and Cleaning Room Supervisors regarding patterns of non-conformance or quality concerns
Perform physical tasks including lifting up to 50 lbs as required
Qualifications and Requirements Required Experience
Demonstrated experience in magnetic particle inspection
Minimum 1 year experience as a "C" Inspector (visual inspection)
Minimum 1 year experience as a "B" Inspector (visual inspection and Level I Magnaflux and/or Ultrasonic Testing)
Certifications
Level I Magnaflux and/or Ultrasonic Testing certification required
Must be eligible for training and certification to Level II Magnaflux or Ultrasonic Testing standards
Physical Requirements
Ability to lift up to 50 lbs regularly
Capability to stand for extended periods and perform repetitive motions
Manual dexterity for operating inspection equipment and hand tools
Work Environment This position operates in a foundry/manufacturing environment with exposure to industrial equipment, noise, and temperature variations. Appropriate personal protective equipment (PPE) is required and will be provided.
Additional duties may be assigned as needed to support operational requirements.
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Compensation:
$20.00 - $28.50 per hour
Essential Duties and Responsibilities Inspection and Quality Control
Perform visual and magnetic particle inspections on various alloyed steel castings to detect surface and near-surface discontinuities
Identify and document casting defects including cracks, shifts, pinholes, and other non-conformances
Execute Level II Magnaflux and ultrasonic testing procedures in accordance with industry standards
Conduct final release inspections to verify product quality prior to shipment
Utilize precision measuring equipment and gages to verify casting dimensions and tolerances
Process Management
Reference Master Process cards and management information systems to ensure castings meet customer requirements and specifications
Mark non-conforming castings with chalk or oil-based markers, clearly identifying defect locations
Route defective castings to Chief Inspector for corrective action
Maintain thorough understanding of the casting production process to ensure proper defect remediation routing
Equipment Operation
Apply dry powder or magnetic particle equipment properly to reveal surface and subsurface defects
Operate handheld grinders to probe, touch up, or remove minor casting defects
Safely operate overhead hoists to maneuver castings during inspection processes
Position and secure castings on pallets or in casting boxes using material handling equipment
Safety and Communication
Strictly adhere to all company safety rules, guidelines, and policies
Maintain situational awareness of potential hazards in the work area
Communicate regularly with Chief Inspector and Cleaning Room Supervisors regarding patterns of non-conformance or quality concerns
Perform physical tasks including lifting up to 50 lbs as required
Qualifications and Requirements Required Experience
Demonstrated experience in magnetic particle inspection
Minimum 1 year experience as a "C" Inspector (visual inspection)
Minimum 1 year experience as a "B" Inspector (visual inspection and Level I Magnaflux and/or Ultrasonic Testing)
Certifications
Level I Magnaflux and/or Ultrasonic Testing certification required
Must be eligible for training and certification to Level II Magnaflux or Ultrasonic Testing standards
Physical Requirements
Ability to lift up to 50 lbs regularly
Capability to stand for extended periods and perform repetitive motions
Manual dexterity for operating inspection equipment and hand tools
Work Environment This position operates in a foundry/manufacturing environment with exposure to industrial equipment, noise, and temperature variations. Appropriate personal protective equipment (PPE) is required and will be provided.
Additional duties may be assigned as needed to support operational requirements.
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