DZ Corporation
Reports To:
Operations Manager
Position Summary The Process Improvement Specialist is responsible for optimizing production processes within the precast concrete facility. This role focuses on identifying inefficiencies, implementing process enhancements, and supporting quality and safety improvements across manufacturing operations. Working closely with production teams, engineers, and supervisors, the specialist helps streamline workflows, reduce waste, and ensure consistent product quality.
Key Responsibilities
Process Analysis & Optimization:
Observe and analyze daily production activities (casting, curing, reinforcement, finishing, etc.) to identify bottlenecks and improvement opportunities.
Data Collection & Reporting:
Gather and track production data such as cycle times, material usage, downtime, and defect rates to support improvement projects.
Continuous Improvement Projects:
Assist in implementing Lean, 5S, or Six Sigma initiatives to improve plant efficiency, reduce waste, and enhance workplace organization.
Standard Work & Documentation:
Help develop and update standard operating procedures (SOPs), work instructions, and visual management tools.
Quality & Safety Support:
Collaborate with Quality Control and Safety teams to ensure process changes meet safety standards and product specifications.
Technical Support:
Support the introduction of new molds, equipment, or materials by conducting process trials and documenting results.
Collaboration:
Partner with maintenance, engineering, and production supervisors to troubleshoot recurring process issues.
Qualifications
Education:
Associate’s degree or technical diploma in Manufacturing Technology, Industrial Engineering, or related field.
Equivalent experience in precast concrete production or process improvement will be considered.
Experience:
2+ years in a manufacturing or precast concrete environment.
Familiarity with Lean Manufacturing, 6S, or Continuous Improvement principles.
Skills:
Strong mechanical aptitude and understanding of production equipment.
Ability to collect and interpret process data (cycle times, scrap, yield, etc.).
Proficiency in Microsoft Office and basic data entry tools.
Good communication and problem‑solving skills.
Team‑oriented and hands‑on approach.
Preferred Qualifications
Experience with precast or concrete manufacturing processes (casting, curing, form setup, reinforcement, finishing).
Knowledge of quality systems such as NPCA or PCI standards.
Basic CAD or technical drawing reading ability.
Certification in Lean or Six Sigma or willingness to acquire.
Performance Indicators
Reduction in process waste or rework rates.
Increased production throughput and efficiency.
Improved safety compliance and incident reduction.
Consistency in meeting product quality standards.
Implementation and sustainability of improvement projects.
Job Details
Seniority level: Entry level
Employment type: Full-time
Job function: Management and Manufacturing
Industries: Construction
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Operations Manager
Position Summary The Process Improvement Specialist is responsible for optimizing production processes within the precast concrete facility. This role focuses on identifying inefficiencies, implementing process enhancements, and supporting quality and safety improvements across manufacturing operations. Working closely with production teams, engineers, and supervisors, the specialist helps streamline workflows, reduce waste, and ensure consistent product quality.
Key Responsibilities
Process Analysis & Optimization:
Observe and analyze daily production activities (casting, curing, reinforcement, finishing, etc.) to identify bottlenecks and improvement opportunities.
Data Collection & Reporting:
Gather and track production data such as cycle times, material usage, downtime, and defect rates to support improvement projects.
Continuous Improvement Projects:
Assist in implementing Lean, 5S, or Six Sigma initiatives to improve plant efficiency, reduce waste, and enhance workplace organization.
Standard Work & Documentation:
Help develop and update standard operating procedures (SOPs), work instructions, and visual management tools.
Quality & Safety Support:
Collaborate with Quality Control and Safety teams to ensure process changes meet safety standards and product specifications.
Technical Support:
Support the introduction of new molds, equipment, or materials by conducting process trials and documenting results.
Collaboration:
Partner with maintenance, engineering, and production supervisors to troubleshoot recurring process issues.
Qualifications
Education:
Associate’s degree or technical diploma in Manufacturing Technology, Industrial Engineering, or related field.
Equivalent experience in precast concrete production or process improvement will be considered.
Experience:
2+ years in a manufacturing or precast concrete environment.
Familiarity with Lean Manufacturing, 6S, or Continuous Improvement principles.
Skills:
Strong mechanical aptitude and understanding of production equipment.
Ability to collect and interpret process data (cycle times, scrap, yield, etc.).
Proficiency in Microsoft Office and basic data entry tools.
Good communication and problem‑solving skills.
Team‑oriented and hands‑on approach.
Preferred Qualifications
Experience with precast or concrete manufacturing processes (casting, curing, form setup, reinforcement, finishing).
Knowledge of quality systems such as NPCA or PCI standards.
Basic CAD or technical drawing reading ability.
Certification in Lean or Six Sigma or willingness to acquire.
Performance Indicators
Reduction in process waste or rework rates.
Increased production throughput and efficiency.
Improved safety compliance and incident reduction.
Consistency in meeting product quality standards.
Implementation and sustainability of improvement projects.
Job Details
Seniority level: Entry level
Employment type: Full-time
Job function: Management and Manufacturing
Industries: Construction
Get AI-powered advice on this job and more exclusive features.
Referrals increase your chances of interviewing at DZ Corporation by 2x.
#J-18808-Ljbffr