Design Engineering Intern
Therma-Stor, Madison, WI, United States
Employment Type: Full-Time Internship (Onsite)
Position Summary
Therma-Stor is seeking a motivated and hands‑on Design Engineering Intern to support the engineering team with the design, development, and testing of products, including residential and commercial dehumidifiers and related environmental control equipment. This role provides real‑world experience in CAD‑based design, electrical controls, automation, and manufacturing support, making it ideal for students interested in product design and applied engineering within a manufacturing environment.
Key Responsibilities
Design & Product Development
Assist with the design and development of electrical and electromechanical systems used in dehumidifier products
Create and modify CAD models and drawings for components, assemblies, and test fixtures
Support design documentation including schematics, wiring diagrams, and bills of materials (BOMs)
Assist with engineering change requests (ECRs) and design updates for new and existing products
Participate in design reviews and collaborate with cross‑functional teams
Controls & Automation Support
Assist in designing and implementing automated firmware or product programming stations
Support development and maintenance of Visual Basic–based tools used on the manufacturing floor
Help improve automation, testing, and programming processes to increase manufacturing efficiency
Electrical Testing & Validation
Assist with testing and validation of electrical controls and components
Support test development and execution using LabVIEW
Troubleshoot electrical, controls, and system integration issues during testing
Data Collection & Analysis
Collect, organize, and analyze test data using Microsoft Excel
Assist with reporting results, identifying trends, and documenting findings
Support validation reports and engineering test documentation
Test Fixtures & Prototyping
Design and build electrical and mechanical test fixtures using CAD and hands‑on fabrication methods
Perform electrical assembly, wiring, and prototype builds
Use hand and power tools to support lab, test, and manufacturing activities
Qualifications
Currently pursuing a Bachelor’s degree in Electrical Engineering, Mechanical Engineering, Computer Engineering, or a related engineering field
Basic knowledge of analog and digital circuits
Exposure to programming concepts; Visual Basic, LabVIEW, or similar tools preferred
Experience with Microsoft Office tools (Excel, Word, PowerPoint)
Familiarity with electrical or mechanical assembly and laboratory equipment
Preferred Skills
Experience with CAD software, particularly SolidWorks
Exposure to mechanical design, electrical layouts, or product drawings
Interest in product design, manufacturing processes, and design‑for‑manufacturability (DFM) principles
Strong problem‑solving and analytical skills
Detail‑oriented, self‑motivated, and eager to learn
Ability to manage multiple tasks in a collaborative, hands‑on environment
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Position Summary
Therma-Stor is seeking a motivated and hands‑on Design Engineering Intern to support the engineering team with the design, development, and testing of products, including residential and commercial dehumidifiers and related environmental control equipment. This role provides real‑world experience in CAD‑based design, electrical controls, automation, and manufacturing support, making it ideal for students interested in product design and applied engineering within a manufacturing environment.
Key Responsibilities
Design & Product Development
Assist with the design and development of electrical and electromechanical systems used in dehumidifier products
Create and modify CAD models and drawings for components, assemblies, and test fixtures
Support design documentation including schematics, wiring diagrams, and bills of materials (BOMs)
Assist with engineering change requests (ECRs) and design updates for new and existing products
Participate in design reviews and collaborate with cross‑functional teams
Controls & Automation Support
Assist in designing and implementing automated firmware or product programming stations
Support development and maintenance of Visual Basic–based tools used on the manufacturing floor
Help improve automation, testing, and programming processes to increase manufacturing efficiency
Electrical Testing & Validation
Assist with testing and validation of electrical controls and components
Support test development and execution using LabVIEW
Troubleshoot electrical, controls, and system integration issues during testing
Data Collection & Analysis
Collect, organize, and analyze test data using Microsoft Excel
Assist with reporting results, identifying trends, and documenting findings
Support validation reports and engineering test documentation
Test Fixtures & Prototyping
Design and build electrical and mechanical test fixtures using CAD and hands‑on fabrication methods
Perform electrical assembly, wiring, and prototype builds
Use hand and power tools to support lab, test, and manufacturing activities
Qualifications
Currently pursuing a Bachelor’s degree in Electrical Engineering, Mechanical Engineering, Computer Engineering, or a related engineering field
Basic knowledge of analog and digital circuits
Exposure to programming concepts; Visual Basic, LabVIEW, or similar tools preferred
Experience with Microsoft Office tools (Excel, Word, PowerPoint)
Familiarity with electrical or mechanical assembly and laboratory equipment
Preferred Skills
Experience with CAD software, particularly SolidWorks
Exposure to mechanical design, electrical layouts, or product drawings
Interest in product design, manufacturing processes, and design‑for‑manufacturability (DFM) principles
Strong problem‑solving and analytical skills
Detail‑oriented, self‑motivated, and eager to learn
Ability to manage multiple tasks in a collaborative, hands‑on environment
#J-18808-Ljbffr