Process Technician -2nd Shift (Experienced)
Thogus Products Company, Avon Lake, OH, United States
Position Overview
The Process Technician is responsible for performing activities of mold set‑up/pulls, initiating process dial‑in on new starts, troubleshooting plastic injection molding defects, and ensuring the machines are running according to documented processing specifications. The Process Technician is also involved in troubleshooting, process optimization, monitoring, and setting up auxiliary equipment and injection molding presses, and supporting the continuous improvement process. This individual is expected to perform job responsibilities in accordance with the company’s core values.
Benefits
Sign‑On Bonus
Work Mon‑Fri
2nd Shift: 3:30pm‑12am
12 Paid Holidays (including your Birthday)
PTO after 90 days
Perfect Attendance PTO
Paid Parental Leave
Consistent schedule and hours (40hrs guaranteed)
Overtime opportunities
401k with Employer Match
Comprehensive Benefits (including Medical, Dental, Vision, STD/LTD, Life) after 60 days
Temperature controlled
Essential Job Functions
Mold Changeover
Performs mold changeover including pulling, set‑up, verification for plastic molding machines and auxiliary equipment (dryers, grinders, robots, conveyors, etc…) to complete set‑up of work cell.
Cleans inside and around press to remove all evidence of previous job, as well as any equipment not needed for the job set to run next.
Completes activities for correct start up and checks equipment parameters to ensure they have been properly set and verified.
Configure equipment to contain parts as they exit the mold (e.g. screens, diverters, etc.).
Processing
Performs minor maintenance on the molds on an as‑needed basis.
Maintains production records related to job responsibilities both in paper form and electronically.
Adjusts parameters or production conditions to resolve quality issues or production issues as they arise.
Responsible for start‑up and production of injection molding process applications on a variety of OEM and tonnage presses, using 2 & 3 stage and decoupled processing, among other techniques.
Ability to run vertical, horizontal, rotational and overlay molding machines and processes including processing multiple core‑pull / multiple cavity tooling.
Engages in processing that includes effective use of hot runner processing, valve gated tooling, etc.
Partners with Quality and other departments to attain customer‑specified requirements for end products.
Responsible for ensuring molded components meet all product quality criteria including dimensional and attribute requirements.
Responsible for set‑up, programming, operating, and maintaining all Servo Robotics (3‑axis) and end‑of‑arm tooling (EOAT). Partners with Automation and Engineering as needed.
Responsible for monitoring and reducing process variation in partnership with execution departments.
Responsible for hands‑on troubleshooting and process improvement through scientific injection molding techniques and root‑cause elimination in cooperation with partner departments.
Confers with the supervisors, partner departments to coordinate activities and execute scheduled priorities.
Performs activities of other departments, as needed, including (but not limited to): Inspection Operator, Quality, Tooling as cross‑training permits and production necessitates for the good of the organization.
Enters data such as downtime information into IQMS system and views schedule / work orders as needed.
Assists co‑workers in solving problems; supports troubleshooting efforts on an as‑needed basis.
Communicates issues in a timely manner through the appropriate channels; provides feedback to tooling, maintenance, and other technical departments to facilitate effective assessment and repair of tools / equipment.
Maintains a clean work environment and work space through basic housekeeping duties (vacuuming, cleaning, organizing).
Works with safety‑conscious mindset; follows company safety policies and procedures.
Perform job responsibilities according to the company’s core values.
Notifies Shift Supervisor of mold defects, machine issues, and safety concerns.
Regular and punctual attendance.
Perform other responsibilities as needed to support the success of the organization.
Competencies
Problem solving & Troubleshooting ability
Technical skills
Basic computer skills
Effective oral communication
Quality mindset & awareness
Team‑oriented; Collaborative
Takes initiative; Able to self‑direct
Organization support / Good company steward
Strategic thinking
Good judgement
Safety‑minded & best practices for manufacturing
Adaptability
Dependability
Detail‑oriented; process oriented
Eager to learn; eager to teach
Required Qualifications
To perform this job successfully, an individual must be able to perform each essential duty satisfactorily. The requirements listed below are representative of the knowledge, skill, and/or ability required. Reasonable accommodations may be made to enable individuals with disabilities to perform the essential functions.
Education, Training and/or Experience
High School diploma or general education degree (GED) REQUIRED -AND-
THREE (3) years related experience and or training
Manufacturing or plastics experience preferred.
Proficient knowledge and experience with numerous different sizes and types of molding machines (preferred)
Mechanical background is preferred.
Basic knowledge and understanding of injection molding tooling (preferred)
Language Skills
Ability to read and interpret documents such as safety rules, operating and maintenance instructions, and procedure manuals
Ability to write routine reports and correspondence- such as progress/status notes
Ability to speak effectively before groups of employees of organizations
Mathematical Skills
Ability to add, subtract, multiply and divide in all units of measure using whole numbers, fractions and decimals
Ability to compute rate, ratio, and percent
Reasoning Ability
Ability to solve practical problems and deal with a variety of concrete variables in situations where only limited standardization exists
Ability to interpret a variety of instructions furnished in written, oral, diagram or schedule form
Computer Skills
Basic computer skills for communication and scheduling purposes
Basic MS Office program skills.
Understanding of how to access and use modules specific to job function in IQMS.
Other Skills And Abilities
Tow Motor License required – training can be provided
Physical Demands
Stand and walk
Reach with hands and use hands to finger, handle, or feel
The employee may be required to stoop, kneel, crouch, or crawl
The employee is occasionally required to sit and climb or balance
The employee may be required to lift and /or move up to 50 pounds
Specific vision abilities required by this job include close vision, distance vision, color vision, peripheral vision and depth perception
Thogus’ Core Values
Passion – Desire to make a positive impact and inspire others to do the same.
Honesty and Integrity – Doing the right thing even when no one is watching.
Dedication – Team focused to execute tasks with a positive attitude, sense of significance, and enthusiasm.
Mutual Respect – Considerate of others’ ideas, feelings, beliefs, or property; giving it even if you don’t get it.
The Edge – Commitment to adaptation, breaking tradition, and accepting change
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The Process Technician is responsible for performing activities of mold set‑up/pulls, initiating process dial‑in on new starts, troubleshooting plastic injection molding defects, and ensuring the machines are running according to documented processing specifications. The Process Technician is also involved in troubleshooting, process optimization, monitoring, and setting up auxiliary equipment and injection molding presses, and supporting the continuous improvement process. This individual is expected to perform job responsibilities in accordance with the company’s core values.
Benefits
Sign‑On Bonus
Work Mon‑Fri
2nd Shift: 3:30pm‑12am
12 Paid Holidays (including your Birthday)
PTO after 90 days
Perfect Attendance PTO
Paid Parental Leave
Consistent schedule and hours (40hrs guaranteed)
Overtime opportunities
401k with Employer Match
Comprehensive Benefits (including Medical, Dental, Vision, STD/LTD, Life) after 60 days
Temperature controlled
Essential Job Functions
Mold Changeover
Performs mold changeover including pulling, set‑up, verification for plastic molding machines and auxiliary equipment (dryers, grinders, robots, conveyors, etc…) to complete set‑up of work cell.
Cleans inside and around press to remove all evidence of previous job, as well as any equipment not needed for the job set to run next.
Completes activities for correct start up and checks equipment parameters to ensure they have been properly set and verified.
Configure equipment to contain parts as they exit the mold (e.g. screens, diverters, etc.).
Processing
Performs minor maintenance on the molds on an as‑needed basis.
Maintains production records related to job responsibilities both in paper form and electronically.
Adjusts parameters or production conditions to resolve quality issues or production issues as they arise.
Responsible for start‑up and production of injection molding process applications on a variety of OEM and tonnage presses, using 2 & 3 stage and decoupled processing, among other techniques.
Ability to run vertical, horizontal, rotational and overlay molding machines and processes including processing multiple core‑pull / multiple cavity tooling.
Engages in processing that includes effective use of hot runner processing, valve gated tooling, etc.
Partners with Quality and other departments to attain customer‑specified requirements for end products.
Responsible for ensuring molded components meet all product quality criteria including dimensional and attribute requirements.
Responsible for set‑up, programming, operating, and maintaining all Servo Robotics (3‑axis) and end‑of‑arm tooling (EOAT). Partners with Automation and Engineering as needed.
Responsible for monitoring and reducing process variation in partnership with execution departments.
Responsible for hands‑on troubleshooting and process improvement through scientific injection molding techniques and root‑cause elimination in cooperation with partner departments.
Confers with the supervisors, partner departments to coordinate activities and execute scheduled priorities.
Performs activities of other departments, as needed, including (but not limited to): Inspection Operator, Quality, Tooling as cross‑training permits and production necessitates for the good of the organization.
Enters data such as downtime information into IQMS system and views schedule / work orders as needed.
Assists co‑workers in solving problems; supports troubleshooting efforts on an as‑needed basis.
Communicates issues in a timely manner through the appropriate channels; provides feedback to tooling, maintenance, and other technical departments to facilitate effective assessment and repair of tools / equipment.
Maintains a clean work environment and work space through basic housekeeping duties (vacuuming, cleaning, organizing).
Works with safety‑conscious mindset; follows company safety policies and procedures.
Perform job responsibilities according to the company’s core values.
Notifies Shift Supervisor of mold defects, machine issues, and safety concerns.
Regular and punctual attendance.
Perform other responsibilities as needed to support the success of the organization.
Competencies
Problem solving & Troubleshooting ability
Technical skills
Basic computer skills
Effective oral communication
Quality mindset & awareness
Team‑oriented; Collaborative
Takes initiative; Able to self‑direct
Organization support / Good company steward
Strategic thinking
Good judgement
Safety‑minded & best practices for manufacturing
Adaptability
Dependability
Detail‑oriented; process oriented
Eager to learn; eager to teach
Required Qualifications
To perform this job successfully, an individual must be able to perform each essential duty satisfactorily. The requirements listed below are representative of the knowledge, skill, and/or ability required. Reasonable accommodations may be made to enable individuals with disabilities to perform the essential functions.
Education, Training and/or Experience
High School diploma or general education degree (GED) REQUIRED -AND-
THREE (3) years related experience and or training
Manufacturing or plastics experience preferred.
Proficient knowledge and experience with numerous different sizes and types of molding machines (preferred)
Mechanical background is preferred.
Basic knowledge and understanding of injection molding tooling (preferred)
Language Skills
Ability to read and interpret documents such as safety rules, operating and maintenance instructions, and procedure manuals
Ability to write routine reports and correspondence- such as progress/status notes
Ability to speak effectively before groups of employees of organizations
Mathematical Skills
Ability to add, subtract, multiply and divide in all units of measure using whole numbers, fractions and decimals
Ability to compute rate, ratio, and percent
Reasoning Ability
Ability to solve practical problems and deal with a variety of concrete variables in situations where only limited standardization exists
Ability to interpret a variety of instructions furnished in written, oral, diagram or schedule form
Computer Skills
Basic computer skills for communication and scheduling purposes
Basic MS Office program skills.
Understanding of how to access and use modules specific to job function in IQMS.
Other Skills And Abilities
Tow Motor License required – training can be provided
Physical Demands
Stand and walk
Reach with hands and use hands to finger, handle, or feel
The employee may be required to stoop, kneel, crouch, or crawl
The employee is occasionally required to sit and climb or balance
The employee may be required to lift and /or move up to 50 pounds
Specific vision abilities required by this job include close vision, distance vision, color vision, peripheral vision and depth perception
Thogus’ Core Values
Passion – Desire to make a positive impact and inspire others to do the same.
Honesty and Integrity – Doing the right thing even when no one is watching.
Dedication – Team focused to execute tasks with a positive attitude, sense of significance, and enthusiasm.
Mutual Respect – Considerate of others’ ideas, feelings, beliefs, or property; giving it even if you don’t get it.
The Edge – Commitment to adaptation, breaking tradition, and accepting change
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