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Thesis: Simulation-Based Analysis of Material and Manufacturing Costs

SICK AG, New Bremen, OH, United States


Job Description
Thesis: Simulation-Based Analysis of Material and Manufacturing Costs

Topic:

Simulating the interaction between material and manufacturing costs to identify the total cost optimum

At SICK, manufacturing costs mainly consist of material and production costs, which directly influence one another. While material costs are largely determined by product design in addition to purchasing prices, manufacturing costs depend heavily on the production system used.

The objective of this project is to develop a simulation model that demonstrates how decisions in product design and production systems can lead to minimum total costs at different production volumes.

Responsibilities

Analyze the cost structure of selected products, including material, assembly, machine, and setup costs

Design an integrated cost model to represent both material and manufacturing costs

Develop a cost simulation to evaluate different design and technology variants

Calculate unit costs and cost trends across different production scenarios

Visualize break-even points and economic relationships

Apply the model to one or two real product examples and compare different scenarios

Identify total cost optima for different production conditions

Document the model, assumptions, results, and potential future enhancements in writing

Qualifications

Degree program in Industrial Engineering, Production Engineering, Industrial Engineering, Data Science with an industrial focus, Business Administration with a technical specialization, or a comparable field

Knowledge of cost accounting and production processes

Experience with programming languages such as Python and/or simulation tools

Analytical and structured working style

Interest in cost optimization in manufacturing

Requisition ID: 37781

Job Location: Waldkirch (near Freiburg)

Full-time

Contact: Sarah Disch

At SICK, we see people, not gender.

We put great emphasis on diversity, reject discrimination and do not think in categories such as gender, ethnicity, religion, disability, age or sexual identity.

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