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Prototype Engineering Technician

ALTEN Technology USA, Moorpark, CA, United States


We’re ALTEN Technology USA, an engineering company helping clients bring groundbreaking ideas to life—from advancing space exploration and life‑saving medical devices to building autonomous electric vehicles. With 3,000+ experts across North America, we partner with leading companies in aerospace, medical devices, robotics, automotive, commercial vehicles, EVs, rail, and more.

As part of the global ALTEN Group—57,000+ engineers in 30 countries—we deliver across the entire product development cycle, from consulting to full project outsourcing.

When you join ALTEN Technology USA, you’ll collaborate on some of the world’s toughest engineering challenges, supported by mentorship, career growth opportunities, and comprehensive benefits. We take pride in fostering a culture where employees feel valued, supported, and inspired to grow.

The Prototype Engineering Technician will have the opportunity to work on a variety of advanced unmanned systems to develop solutions for a variety of defense and commercial applications. This will include contributing to the development, build, integration, and maintenance of these systems with a particular emphasis on composite fabrication and assembly.

Position Responsibilities

Conducts mechanical, electrical, and composite fabrication support, troubleshooting, repair, and testing of integrated systems

Performs composite layup operations including wet layup, prepreg, and out-of-autoclave processes for prototype structural components

Fabricates composite tooling including molds, caul plates, and layup fixtures to support prototype builds

Executes cure cycles, post‑cure operations, and dimensional inspection of composite parts

Performs composite bonding and secondary assembly operations using aerospace‑grade adhesives

Operates and maintains shop equipment and tools (hand tools, power tools, solder irons, manual lathe and mills, 3D printers, composite cutting and trimming equipment, etc.)

Meets scheduled timelines and, in some cases, aggressive deadlines to have hardware ready for project milestones

Attends project meetings to discuss project schedule, design, hardware status, and other critical information

Effectively documents important processes and build techniques, including composite layup procedures and cure cycle records, for successful readiness of equipment and transition of responsibilities to other individuals

Builds low volume assemblies in the prototype phase of product lifecycle

Ensures that laboratory, composite fabrication areas, and machine shop areas and equipment are safe, clean, in good working order, and organized for all engineering staff to efficiently work

Other duties as assigned

Basic Qualifications

High School diploma or GED equivalent and/or equivalent certificate from a technical school

3+ years of technical experience with emphasis in composites fabrication, machining, rapid prototyping, and electronics

Hands‑on experience with composite fabrication methods including wet layup, prepreg, and bonded assembly

Familiarity with composite inspection and repair techniques including visual and basic NDI methods

Requires general proficiency with Microsoft Office Software and general computer skills

Demonstrated familiarity with aircraft and/or Remote Control (R/C) experience

Good understanding of using machine shop tools and shows proficiency with these systems

Experience with building fixtures, tools, and parts or electrical devices

Good understanding of build/assembly documentation development including composite process documentation

In‑depth knowledge, including repair and test, in at least one area: Composites, Fabrication, Mechanics, Electronics

Maintains a high level of work practice and ensures all safety guidelines and policies are met, including composite material handling and PPE requirements

Requires local/domestic travel (both driving and flying) to test site locations and participating in development testing

Must have a valid Driver’s license and clean driving record

Periods of development may require long irregular hours around deadlines, weekends and some holidays and in field test environments

Other Qualifications & Desired Competencies

Higher education and welding certifications are desired

Experience with prepreg materials and autoclave or oven cure processes is desired

Familiarity with composite‑specific standards and process specifications (e.g., ASTM D3039, Nadcap composite processing) desired

Experience with 3D modeling and programming software (such as SolidWorks/SURFCAM) desired

Exposure to 3D additive manufacturing technology desired

Skills as a machinist and with GD&T desired

Demonstrates competency in interpreting instructions given by engineering team (verbal or written), asking for clarity where needed, and updating or generation of documentation, which could include drawings, layup procedures, and cure cycle records

Able to excel in a fast‑paced, deadline‑driven environment, where small teams share a broad variety of duties

Displays strong initiative and drive to accomplish goals and meet company objectives

Takes ownership and responsibility for current and past work products

Has effective problem‑solving, analytical, interpersonal and communication skills. Focuses on teamwork, collaboration and puts the success of the team above one's own interests

Salary Range: $80,000-90,000

The actual salary offered is dependent on various factors including, but not limited to, location, the candidate’s combination of job‑related knowledge, qualifications, skills, education, training, and experience.

Note:

Due to the nature of the work, only US Persons (citizens or permanent residents) need apply for this position.

ALTEN Technology is an Equal Opportunity Employer. Our Policy is to extend opportunities to qualified applicants and employees on an equal basis regardless of an individual’s age, race, color, sex, religion, national origin, disability, sexual orientation, gender identity/expression or veteran status.

Compliance Notice: Alten USA is a federal contractor subject to the requirements of the Vietnam Era Veterans’ Readjustment Assistance Act (VEVRAA) and Executive Order 11246. We are an Equal Opportunity Employer and consider all qualified applicants without regard to race, color, religion, sex, sexual orientation, gender identity, national origin, disability, or veteran status.

Drug Screening Requirement: As a federal contractor, Alten USA maintains a drug‑free workplace. All candidates selected for employment will be required to successfully complete a pre‑employment drug screening as a condition of hire.

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