Composite Operator - Level II - Wrap
GKN Aerospace, Tallassee, AL, United States
Job Summary
Under general supervision, the Composite Operator Level II (Wrap) performs intermediate to advanced composite wrapping and layup operations required to manufacture aerospace composite components. This position is responsible for independently executing wrap processes, ensuring material integrity and quality compliance, and supporting production efficiency. The Level II operator serves as a technical resource to Level I operators and actively supports training, quality, and continuous improvement initiatives.
Job Responsibilities
Composite Wrap & Layup Operations
Independently perform composite wrap and layup operations using prepreg, dry fiber, or other composite materials on molds, mandrels, or tooling per engineering requirements
Execute ply placement, orientation, sequencing, and consolidation in accordance with work instructions, drawings, and specifications
Perform debulking, vacuum bagging, leak checks, and preparation of wrapped components for cure
Identify and correct common layup issues such as wrinkles, bridging, overlap errors, or fiber distortion
Utilize hand tools, fixtures, templates, rollers, and cutting equipment proficiently
Material Preparation & Control
Prepare composite materials including thawing, cutting, kitting, staging, and out time tracking
Ensure proper storage, identification, and traceability of materials throughout the wrap process
Apply release materials, breather, bleeder, peel play, films, and other consumables per process requirements
Maintain strict control of material handling to prevent contamination and FOD
Quality & Documentation
Work independently from manufacturing plans, process specifications, drawings, and visual aids
Perform self‑inspection of wrap and layup work to confirm compliance with quality requirements
Accurately complete production documentation, routers, inspection records, and electronic systems
Identify, document, and elevate nonconformances, defects, or process deviations
Support Quality and Engineering during inspections, investigations, and corrective actions
Comply with all Environmental, Health & Safety (EHS) requirements, including chemical handling and PPE usage
Maintain clean, organized, and FOD‑free work areas in accordance with aerospace standards
Segregate and dispose of composite waste, consumables, and materials per company and regulatory guidelines
Training, Leadership & Continuous Improvement
Provide guidance, technical support, and on‑job training to Level I Composite Operators
Assist with cross training, skill development, and onboarding of new employees
Participate in continuous improvement, lean manufacturing, and process optimization activities
Support prototype builds, new product introductions, and development programs as required.
Job Qualifications
High School Diploma or GED required.
2–5 years of experience in composite manufacturing, wrap, or layup operations; experience in aerospace manufacturing or regulated quality systems strongly preferred.
Demonstrated experience working independently in a composite wrap environment.
Must be a U.S. Person per ITAR regulations to comply with export compliance requirements, with ability to obtain a Department of Defense security clearance if needed.
Required Skills & Abilities
Proficient knowledge of composite wrap and layup techniques
Ability to read and interpret engineering drawings, playbooks, process specifications, and work instructions
Strong attention to detail with a high level of quality ownership
Good manual dexterity and coordination for precision layup tasks
Ability to troubleshoot and resolve basic process and quality issues
Effective communication skills and ability to mentor less experienced operators
Comfortable working independently with minimal supervision
Physical & Work Environment Requirements
Ability to stand, bend, reach, and perform repetitive hand motions for extended periods
Ability to lift and carry materials up to 35–50 lbs.
Manufacturing environment with exposure to composite materials, resins, solvents, and tooling
Use of PPE including gloves, safety glasses, respirators, and protective clothing
Equal Opportunity Statement
GKN Aerospace is an Equal Opportunity Employer. All qualified applicants will receive consideration for employment without regard to race, age, color, religion, sex, national origin, disability, veteran status, or any other characteristic protected by law.
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Under general supervision, the Composite Operator Level II (Wrap) performs intermediate to advanced composite wrapping and layup operations required to manufacture aerospace composite components. This position is responsible for independently executing wrap processes, ensuring material integrity and quality compliance, and supporting production efficiency. The Level II operator serves as a technical resource to Level I operators and actively supports training, quality, and continuous improvement initiatives.
Job Responsibilities
Composite Wrap & Layup Operations
Independently perform composite wrap and layup operations using prepreg, dry fiber, or other composite materials on molds, mandrels, or tooling per engineering requirements
Execute ply placement, orientation, sequencing, and consolidation in accordance with work instructions, drawings, and specifications
Perform debulking, vacuum bagging, leak checks, and preparation of wrapped components for cure
Identify and correct common layup issues such as wrinkles, bridging, overlap errors, or fiber distortion
Utilize hand tools, fixtures, templates, rollers, and cutting equipment proficiently
Material Preparation & Control
Prepare composite materials including thawing, cutting, kitting, staging, and out time tracking
Ensure proper storage, identification, and traceability of materials throughout the wrap process
Apply release materials, breather, bleeder, peel play, films, and other consumables per process requirements
Maintain strict control of material handling to prevent contamination and FOD
Quality & Documentation
Work independently from manufacturing plans, process specifications, drawings, and visual aids
Perform self‑inspection of wrap and layup work to confirm compliance with quality requirements
Accurately complete production documentation, routers, inspection records, and electronic systems
Identify, document, and elevate nonconformances, defects, or process deviations
Support Quality and Engineering during inspections, investigations, and corrective actions
Comply with all Environmental, Health & Safety (EHS) requirements, including chemical handling and PPE usage
Maintain clean, organized, and FOD‑free work areas in accordance with aerospace standards
Segregate and dispose of composite waste, consumables, and materials per company and regulatory guidelines
Training, Leadership & Continuous Improvement
Provide guidance, technical support, and on‑job training to Level I Composite Operators
Assist with cross training, skill development, and onboarding of new employees
Participate in continuous improvement, lean manufacturing, and process optimization activities
Support prototype builds, new product introductions, and development programs as required.
Job Qualifications
High School Diploma or GED required.
2–5 years of experience in composite manufacturing, wrap, or layup operations; experience in aerospace manufacturing or regulated quality systems strongly preferred.
Demonstrated experience working independently in a composite wrap environment.
Must be a U.S. Person per ITAR regulations to comply with export compliance requirements, with ability to obtain a Department of Defense security clearance if needed.
Required Skills & Abilities
Proficient knowledge of composite wrap and layup techniques
Ability to read and interpret engineering drawings, playbooks, process specifications, and work instructions
Strong attention to detail with a high level of quality ownership
Good manual dexterity and coordination for precision layup tasks
Ability to troubleshoot and resolve basic process and quality issues
Effective communication skills and ability to mentor less experienced operators
Comfortable working independently with minimal supervision
Physical & Work Environment Requirements
Ability to stand, bend, reach, and perform repetitive hand motions for extended periods
Ability to lift and carry materials up to 35–50 lbs.
Manufacturing environment with exposure to composite materials, resins, solvents, and tooling
Use of PPE including gloves, safety glasses, respirators, and protective clothing
Equal Opportunity Statement
GKN Aerospace is an Equal Opportunity Employer. All qualified applicants will receive consideration for employment without regard to race, age, color, religion, sex, national origin, disability, veteran status, or any other characteristic protected by law.
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