Process Technician
HotRun Inc., Milwaukee, WI, United States
Senior Process Technician (Injection Molding)
Sector:
Tier 1 Automotive & High-Precision Electronics
The Role
As a
Senior Process Technician , you will be the technical backbone of our molding department. You are responsible for the setup, stabilization, and optimization of complex injection molding processes for high-tolerance automotive components and precision electronic housings. We are looking for a "Scientific Molder" who goes beyond "turning knobs" to understand the why behind the polymer behavior.
Core Responsibilities
Scientific Process Development:
Establish and maintain robust "decoupled" molding processes (Scientific Molding) to ensure consistent part quality and cycle time optimization.
Technical Troubleshooting:
Diagnose and resolve complex molding issues (e.g., flash, splay, short shots, dimensional instability) using root-cause analysis rather than "trial and error."
New Product Launch (NPI):
Work closely with Engineering during mold trials (sampling) to define the process window and provide feedback on mold design and functionality.
Automation Integration:
Coordinate with the automation team to ensure 3-axis or 6-axis robots (end-of-arm tooling) are synchronized with the press for seamless part extraction.
Quality & Compliance:
Ensure all processes adhere to
IATF 16949
and
ISO 9001
standards. Perform first-piece inspections and monitor SPC (Statistical Process Control) data to prevent defects.
Mentorship:
Act as a technical lead for junior technicians and operators, fostering a culture of technical excellence and safety.
Key Qualifications
Experience:
5+ years of hands-on processing experience in a high-volume injection molding environment (Automotive or Electronics experience preferred).
Technical Mastery:
Strong understanding of RJG, Paulson, or similar Scientific Molding methodologies.
Machine Knowledge:
Proficiency with major press brands (e.g., Engel, Arburg, Husky, Fanuc, or Milacron) and their respective control systems.
Material Expertise:
Deep knowledge of engineered resins (e.g., PBT, Nylon/GF, PC/ABS) and their specific processing requirements.
Tooling Logic:
Ability to identify mold issues (venting, cooling, gate wear) versus processing issues.
Preferred Skills & Certifications
RJG Master Molder I or II certification is highly desirable.
Experience with hot runner systems (Mold-Masters, Yudo, etc.).
Familiarity with Lean Manufacturing (5S, Kaizen) and SMED (Single-Minute Exchange of Die) principles to reduce changeover times.
Why Join Us?
Cutting-Edge Tech:
Work with the latest in all-electric presses and advanced robotic cells.
Stability:
Long-term career growth within a global Tier 1 supplier.
Comprehensive Benefits:
Competitive hourly rate/salary, overtime opportunities, 401k/RRSP matching, and premium health coverage.
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Sector:
Tier 1 Automotive & High-Precision Electronics
The Role
As a
Senior Process Technician , you will be the technical backbone of our molding department. You are responsible for the setup, stabilization, and optimization of complex injection molding processes for high-tolerance automotive components and precision electronic housings. We are looking for a "Scientific Molder" who goes beyond "turning knobs" to understand the why behind the polymer behavior.
Core Responsibilities
Scientific Process Development:
Establish and maintain robust "decoupled" molding processes (Scientific Molding) to ensure consistent part quality and cycle time optimization.
Technical Troubleshooting:
Diagnose and resolve complex molding issues (e.g., flash, splay, short shots, dimensional instability) using root-cause analysis rather than "trial and error."
New Product Launch (NPI):
Work closely with Engineering during mold trials (sampling) to define the process window and provide feedback on mold design and functionality.
Automation Integration:
Coordinate with the automation team to ensure 3-axis or 6-axis robots (end-of-arm tooling) are synchronized with the press for seamless part extraction.
Quality & Compliance:
Ensure all processes adhere to
IATF 16949
and
ISO 9001
standards. Perform first-piece inspections and monitor SPC (Statistical Process Control) data to prevent defects.
Mentorship:
Act as a technical lead for junior technicians and operators, fostering a culture of technical excellence and safety.
Key Qualifications
Experience:
5+ years of hands-on processing experience in a high-volume injection molding environment (Automotive or Electronics experience preferred).
Technical Mastery:
Strong understanding of RJG, Paulson, or similar Scientific Molding methodologies.
Machine Knowledge:
Proficiency with major press brands (e.g., Engel, Arburg, Husky, Fanuc, or Milacron) and their respective control systems.
Material Expertise:
Deep knowledge of engineered resins (e.g., PBT, Nylon/GF, PC/ABS) and their specific processing requirements.
Tooling Logic:
Ability to identify mold issues (venting, cooling, gate wear) versus processing issues.
Preferred Skills & Certifications
RJG Master Molder I or II certification is highly desirable.
Experience with hot runner systems (Mold-Masters, Yudo, etc.).
Familiarity with Lean Manufacturing (5S, Kaizen) and SMED (Single-Minute Exchange of Die) principles to reduce changeover times.
Why Join Us?
Cutting-Edge Tech:
Work with the latest in all-electric presses and advanced robotic cells.
Stability:
Long-term career growth within a global Tier 1 supplier.
Comprehensive Benefits:
Competitive hourly rate/salary, overtime opportunities, 401k/RRSP matching, and premium health coverage.
#J-18808-Ljbffr