Tetra Reliability Specialist (Overnight Shift)

POSITION SUMMARY
The Reliability Specialist plays a key role in building and sustaining a proactive, best‑in‑class maintenance culture within Aseptic Filling and Secondary Packaging operations. This role partners closely with Operations and Maintenance teams to reduce recurring equipment issues, improve asset reliability, and drive disciplined use of preventive and predictive maintenance best practices.

As the subject matter expert for the aseptic platform, the Reliability Specialist provides technical leadership, coaching, and problem‑solving expertise while supporting Nestlé Ways of Standard Manufacturing (NWSM) – Maintenance standards. This position exercises independent judgment, provides indirect leadership on a daily basis, and drives continuous improvement across people, processes, and equipment reliability.

SHIFT

3rd Shift: Monday–Friday, 11:00 PM – 7:00 AM

Schedule flexibility required to support training, TPM/TPMS events, and continuous improvement initiatives

KEY RESPONSIBILITIES
Equipment Reliability & Cost Performance

Own and continuously optimize the Tetra Pak Planned Maintenance System (TPMS) for aseptic filling equipment in collaboration with vendors, engineers, and technical experts.

Research, evaluate, and recommend PM improvements, parts optimization, and maintenance window efficiency to enhance asset reliability.

Coach and train TPMS mechanics to ensure all PM activities consistently meet Nestlé and Tetra Pak standards and best practices.

Operate autonomously as the Tetra Pak Reliability Specialist, leading reliability routines and NWSM maintenance standards.

Continuous Improvement & Problem Solving

Lead and support structured problem‑solving efforts to improve equipment efficiency and reduce chronic losses.

Act as system owner and coach for maintenance teams using methodologies such as DMAIC, Go‑See‑Think‑Do, Breakdown Analysis, and loss analysis tools.

Support improvement initiatives related to Steri Tanks and other critical aseptic assets.

TPMS Planning & Execution

Align, coordinate, and ensure flawless execution of all TPMS events for installed factory assets.

Ensure parts are properly kitted, staged, and available prior to scheduled events.

Drive on‑time completion of TPMS activities in strict alignment with MI 22.503 Annex 3 – Maintenance Models for Tetra Pak Carton Aseptic Lines.

Technical Competency & Training

Provide hands‑on technical expertise and coaching for aseptic filling and secondary packaging equipment, supporting both maintenance and operations teams.

Guide proper utilization and governance of AMM, DMO, and PLMS systems.

Support required evaluations during the Pre‑Check phase of TPMS events.

Prepare and deliver clear written performance and reliability communications to Nestlé and Tetra Pak leadership.

Use tools and real‑time coaching to actively build maintenance and TPMS team capability.

Improvement Projects & Change Management

Become qualified as a Management of Change (MOC) Project Manager.

Lead improvement projects identified by the Line Council (LC), coordinating cross‑functional resources and applying structured problem solving.

Partner with Tetra Pak Engineering and on‑site Field Engineers to ensure factory upgrades meet defined Tetra Pak standards for the Eau Claire facility.

Standards & Performance Management

Support and assess factory maintenance improvement initiatives targeting unplanned and planned downtime reduction.

Apply the SDCA (Standardize, Do, Check, Act) methodology to address top operational losses.

Serve as an active contributor to Nestlé’s continuous improvement culture.

Safety & Environmental

Follow all factory safety and environmental objectives and plant rules.

Promptly report incidents, near misses, and unsafe conditions.

Maintain compliance with applicable regulations and Nestlé Safety & Environmental Management Systems.

Actively reduce environmental impact through energy conservation, waste reduction, and proper recycling practices.

Quality & Food Safety

Adhere to all Nestlé food safety and quality standards and goals.

Follow Nestlé Good Manufacturing Practices (GMPs) and report any quality or food safety concerns immediately.

Maintain compliance with the Nestlé Quality Management System (QMS).

Understand and apply food safety and quality requirements outlined in SOPs, OJTs, and QMS documentation.

EXPERIENCE AND EDUCATION REQUIREMENTS

Associate Degree + 3–5 years of maintenance experience in aseptic or food manufacturing

7+ years of maintenance experience in aseptic or food manufacturing

Bachelor’s Degree in Engineering or related field with 2–3 years of experience working with aseptic fillers and cappers (preferred)

Exposure to TPM, preventive maintenance planning, and maintenance execution

Experience coordinating maintenance activities while considering safety, food safety, and operational constraints

Experience with TPM or continuous improvement methodologies (e.g., 7 KSR + digital tools)

5+ years of manufacturing or technical leadership experience preferred

5+ years of manufacturing leadership experience preferred

SKILLS

Strong problem‑solving skills, including Root Cause Analysis

Ability to analyze data and make sound technical recommendations

Ownership mindset with proactive cooperation and accountability

Strong computer skills; proficiency in Microsoft Excel, Word, and PowerPoint

SAP experience preferred

Reliable, motivated, and committed to continuous improvement

Detail‑oriented with accurate documentation practices

Strong team player with positive communication and engagement

Demonstrated ability to support and strengthen a positive Nestlé culture and values

The Nestlé Companies are equal employment opportunity employers. All applicants will receive consideration for employment without regard to race, color, religion, sex, sexual orientation, gender identity, national origin, disability, or veteran status or any other characteristic protected by applicable law. Prior to the next step in the recruiting process, we welcome you to inform us confidentially if you may require any special accommodations in order to participate fully in our recruitment experience. Contact us at accommodations@nestle.com or please dial 711 and provide this number to the operator: 1-800-321-6467.

Job Requisition: 397610

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