Mechanical Design Engineer (New Product Development)
STS Aviation Group, Milwaukee, WI, United States
Mechanical Design Engineer (New Product Development) STS Technical Services is hiring a Mechanical Design Engineer in Milwaukee, Wisconsin .
This is an excellent opportunity for an experienced mechanical engineer to support a growing manufacturing operation focused on new product development and product redesign. In this role, you will lead mechanical design initiatives from concept through production while ensuring designs are manufacturable, cost effective, and fully documented.
If you have strong CAD experience, understand manufacturing processes, and thrive in a fast paced engineering environment, this opportunity offers the chance to make a meaningful impact.
Position Summary The Mechanical Design Engineer will focus on new product development and continuous improvement of existing products. This role requires delivering robust mechanical designs while maintaining accurate engineering documentation, managing product data, and supporting cross functional collaboration with manufacturing, supply chain, and operations teams.
Success in this position is measured by design quality, execution reliability, cost impact, and effective documentation of engineering systems.
Core Responsibilities New Product Development Lead mechanical design from concept through production release
Develop complete and accurate 3D models, drawings, and Bills of Materials (BOMs)
Perform required engineering analyses and participate in structured design reviews
Support prototype builds, testing, and validation
Execute cost reduction and value engineering initiatives
Improve reliability, manufacturability, and serviceability of existing products
Process Engineering Change Notices (ECNs) in accordance with change control procedures
Support root cause analysis and corrective actions
Product Data Management (PDM)
Maintain accurate CAD models, drawings, and revision history
Ensure proper file structure, naming conventions, and version control
Release documentation through formal workflows
Maintain complete and accurate BOM structures
Ensure BOMs transferred to ERP are accurate and aligned with released drawings
Support part number creation and configuration accuracy
Collaborate with Supply Chain and Operations to resolve BOM discrepancies
Ensure engineering changes are properly reflected in ERP before production implementation
Engineering Quality & Compliance
Ensure designs meet performance requirements and applicable standards
Apply GD&T and engineering best practices consistently
Maintain full compliance with internal design control procedures
Additional Responsibilities & Accountability Design for Manufacturing & Assembly (DFM/DFA)
Proactively design for efficient manufacturing, assembly, and serviceability
Engage manufacturing teams early to validate feasibility and reduce downstream issues
Minimize custom components when standard solutions are viable
Identify technical risks early in the design cycle
Conduct DFMEA or structured risk reviews when appropriate
Propose mitigation plans before issues impact project schedules or cost
Product Lifecycle Support
Support production ramp up and pilot builds
Provide technical assistance for field issues when required
Identify opportunities for design standardization and modularity
Improve internal engineering processes where inefficiencies are identified
Stay current on relevant materials, manufacturing methods, and engineering tools
Professional Conduct & Ownership
Take responsibility for design outcomes, both positive and negative
Communicate clearly and professionally across departments
Manage time and priorities without constant oversight
About STS Technical Services STS Technical Services is a Top 100 Staffing Firm that partners with some of the largest names in aerospace, manufacturing, defense, and industrial production. Our team connects highly skilled professionals with organizations that rely on technical expertise, operational excellence, and strong engineering leadership.
We are committed to helping talented professionals build meaningful careers while supporting industry leaders with the workforce they need to succeed.
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This is an excellent opportunity for an experienced mechanical engineer to support a growing manufacturing operation focused on new product development and product redesign. In this role, you will lead mechanical design initiatives from concept through production while ensuring designs are manufacturable, cost effective, and fully documented.
If you have strong CAD experience, understand manufacturing processes, and thrive in a fast paced engineering environment, this opportunity offers the chance to make a meaningful impact.
Position Summary The Mechanical Design Engineer will focus on new product development and continuous improvement of existing products. This role requires delivering robust mechanical designs while maintaining accurate engineering documentation, managing product data, and supporting cross functional collaboration with manufacturing, supply chain, and operations teams.
Success in this position is measured by design quality, execution reliability, cost impact, and effective documentation of engineering systems.
Core Responsibilities New Product Development Lead mechanical design from concept through production release
Develop complete and accurate 3D models, drawings, and Bills of Materials (BOMs)
Perform required engineering analyses and participate in structured design reviews
Support prototype builds, testing, and validation
Execute cost reduction and value engineering initiatives
Improve reliability, manufacturability, and serviceability of existing products
Process Engineering Change Notices (ECNs) in accordance with change control procedures
Support root cause analysis and corrective actions
Product Data Management (PDM)
Maintain accurate CAD models, drawings, and revision history
Ensure proper file structure, naming conventions, and version control
Release documentation through formal workflows
Maintain complete and accurate BOM structures
Ensure BOMs transferred to ERP are accurate and aligned with released drawings
Support part number creation and configuration accuracy
Collaborate with Supply Chain and Operations to resolve BOM discrepancies
Ensure engineering changes are properly reflected in ERP before production implementation
Engineering Quality & Compliance
Ensure designs meet performance requirements and applicable standards
Apply GD&T and engineering best practices consistently
Maintain full compliance with internal design control procedures
Additional Responsibilities & Accountability Design for Manufacturing & Assembly (DFM/DFA)
Proactively design for efficient manufacturing, assembly, and serviceability
Engage manufacturing teams early to validate feasibility and reduce downstream issues
Minimize custom components when standard solutions are viable
Identify technical risks early in the design cycle
Conduct DFMEA or structured risk reviews when appropriate
Propose mitigation plans before issues impact project schedules or cost
Product Lifecycle Support
Support production ramp up and pilot builds
Provide technical assistance for field issues when required
Identify opportunities for design standardization and modularity
Improve internal engineering processes where inefficiencies are identified
Stay current on relevant materials, manufacturing methods, and engineering tools
Professional Conduct & Ownership
Take responsibility for design outcomes, both positive and negative
Communicate clearly and professionally across departments
Manage time and priorities without constant oversight
About STS Technical Services STS Technical Services is a Top 100 Staffing Firm that partners with some of the largest names in aerospace, manufacturing, defense, and industrial production. Our team connects highly skilled professionals with organizations that rely on technical expertise, operational excellence, and strong engineering leadership.
We are committed to helping talented professionals build meaningful careers while supporting industry leaders with the workforce they need to succeed.
#J-18808-Ljbffr