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Electro-Mechanical Motor Design

Austin Community College, Syracuse, NY, United States


Position Title: Electro-Mechanical Motor Design Co-op
D&D Motor Systems is a small, family‑run business that designs and manufactures electric DC brush motors for a variety of e‑mobility platforms, hydraulic systems, and more. With over 23 years of experience, our motors are used in a wide range of applications and industries, including: Golf carts, auto haulers, mining vehicles, aerial lifts, material handling equipment, go‑karts, ATVs, UTVs, boats, lawn mowers, trailers, dump trucks, and ice resurfacing machines.

We proudly operate our own production lines in New York. Currently, we are in a business development phase and are expanding our product line with more advanced electric motor technologies.

The candidate MUST be a resident of New York state or be willing to become a resident before starting the internship. Requirements are a New York State license and a formal Lease or Housing Agreement. This is so we can get a partial funding re‑imbursement from NYSERDA. Any offer is contingent upon getting that NYSERDA approval.

Who Are You?
We are seeking a creative, hands‑on, and motivated student who is eager to learn and grow. You will be working closely with our engineering team and other co‑ops on various exciting projects. You do not need prior experience in everything listed, just a willingness to learn, collaborate, and take ownership of your work.

Example Projects You May Work On:

Developing standard procedures for testing electric motors (based on IEEE/IEC/NEMA)

Performing Electromagnetic FEM simulations using ANSYS, COMSOL, or Altair

Performing Structural FEM Simulation in SolidWorks

Conducting market research on AC/DC motor applications to support business growth

Writing white papers on specific electric motor applications

Supporting website and application development

Assisting with 2D and 3D CAD design of products

Required Qualifications:

Enrolled in Electrical, Mechanical, Manufacturing Engineering, or related programs

Basic understanding of electric motors and motor control circuitry

Familiarity with measurement tools (e.g., oscilloscopes, multimeters, calipers, gauges, etc.)

Experience with at least one programming language

Knowledge of CAD tools (AutoCAD, SolidWorks, etc.)

Teamwork experience and effective communication skills

Good time management and task responsibility

Previous internship or co‑op experience is a plus

Note: Even if you meet only 50% of the listed qualifications, we strongly encourage you to apply.

Preferred Qualifications:

FEM simulation experience with ANSYS Maxwell, COMSOL, or FEMM

Experience with Field‑Oriented Control (FOC) drive simulations

Familiarity with standard electric motor parameter extraction methods

Hands‑on experience testing electric motors

Mechanical and thermal modeling of electric machines

2D and 3D design experience using AutoCAD or SolidWorks

Knowledge of winding processes for electric motors

Strong technical writing skills (e.g., scientific or white papers)

Basic Responsibilities:
You will receive training and guidance from senior engineers. Based on your interests and abilities, you may work on:

Assisting motor design engineers with design, optimization, and manufacturing of motors

Creating or modifying engineering drawings using AutoCAD or SolidWorks

Reviewing and suggesting improvements to manufacturing and testing procedures

Supporting motor testing processes and analyzing test data

Contributing to business and manufacturing reporting

Assisting engineers with customer satisfaction services

Supporting tools like our “Choosing a Motor” tool and internal simulations

Helping implement our new Electric Motor Design Platform and integrate it with our product line of over 650 motors

Candidate MUST be authorized to work in the USA. (NO Sponsoring Opportunities Available)

Position Compensation : $20 / hour ( No funds available for Relocation or Lodging )

Start Date : January/2026 (Minimum internship period is 4 months)

Employment Location : Syracuse, New York. In person ( no possibility for remote work )

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