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R&D Engineer

Aurubis, Augusta, GA, United States


Overview
Aurubis - metallurgy is our passion. We are a leading global multi-metal company and one of the largest copper recyclers worldwide. We process complex metal concentrates, scrap metals, and metal-bearing recycling materials into metals of the highest purity. These metals serve as the basis for key megatrends such as digitalization, renewable energies, e-mobility, and urbanization. Aurubis has about 7,000 employees, production sites in Europe and the US, and an extensive worldwide distribution system. Join our team and promote progress together with us!

As the on-site R&D Engineer at Aurubis Richmond, you will be an integral part of a cross-functional R&D team working closely with R&D Corporate and Production, Supply Chain, Commissioning, Maintenance, and Analytical teams in Richmond and other locations. Your role involves developing and designing new processes while enhancing existing ones. By exploring metallurgical and mathematical models, you will identify significant improvements in production processes spanning commercial, energy, and other domains. Your responsibilities include engineering research, process modeling, simulation, data collection, sample testing, writing research reports for strategic initiatives and decision-making, and assisting in other projects as assigned.

Responsibilities

Own and contribute to engineering research and process development in metallurgical contexts.

Perform process modeling, simulation, data collection, and sample testing.

Write research reports to support strategic initiatives and decision-making; assist in related projects as assigned.

Collaborate with cross-functional teams (R&D Corporate, Production, Supply Chain, Commissioning, Maintenance, Analytical) across Richmond and other locations.

Qualifications

Bachelor’s degree in metallurgical engineering or a relevant field.

MS or PhD is a plus.

Knowledge and Skills

Extractive metallurgy and primary and secondary metal production

Pyrometallurgical, hydrometallurgical, and electrometallurgical processes

Process flow diagrams and phase diagrams

Analytical equipment and materials characterization

Physical metallurgy and mechanics of materials

Mass and heat balances and metallurgical process simulations (using HSC, METSIM, Aspen, etc.)

Metallurgical thermodynamics and Factsage, Thermo-Clac, etc.

Mathematical modeling and optimization using AIMMS, MATLAB, Python, C++, or comparable languages

Environmental and occupational health and safety compliance

Personal Attributes

Strong work ethic and integrity

Passion for research and continuous learning

Creative problem solver with an analytical mindset

Self-motivated and proactive

Detail-oriented with a focus on quality and accuracy

Thrives in a fast-paced environment and meets tight deadlines

Effective verbal and written communicator

Open to constructive feedback

Willing and physically able to observe and walk in a smelter environment

Willing and physically able to work in varying cold and heat conditions

Ability to perform prolonged walking, standing, bending; occasional lifting up to 50 pounds

Ability to travel within facility and externally as required

Must wear all required PPE in protected areas

Required to reach and grasp with hands and arms; vision requirements as specified

Willing to travel domestically and/or internationally if requested

Your Tasks

Ensure compliance with Aurubis environmental, health, and safety standards; perform risk assessments and prepare operating instructions

Develop a working understanding of non-ferrous metallurgy and serve as a metallurgy subject matter expert

Develop process flow diagrams for existing and new metallurgical and chemical processes

Develop, analyze, and optimize mass and heat balances

Calculate phase diagrams, chemical equilibrium, and thermodynamic properties of materials under various conditions

Perform mathematical modeling for process development and continuous improvement

Plan, control, execute, and evaluate experiments and computer simulations

Characterize materials using analytical equipment and interpret data for process-structure–property relationships

Apply mechanics of materials to assess performance and degradation in metallurgical processes

Collect and analyze data; prepare presentations and technical reports

Collaborate with production, commissioning, maintenance, analytical, and other internal teams; partner with external institutions and suppliers for development and optimization

Prepare work instructions, user manuals, and technical training materials

Draft patent applications, funding proposals, research proposals, and technical articles

Support procurement by preparing and reviewing technical specifications of plant equipment and processes

Perform other duties as assigned

We Offer

401(k) with matching

Dental insurance

Disability insurance

Health insurance

Vision insurance

What does Aurubis stand for?
Aurubis stands for diversity and equal opportunity. Employment decisions are made irrespective of national or ethnic origin, religion or belief, gender, gender identity, sexual orientation, age, disability or any other legally protected characteristic.

Interested?
R&D Engineer — Augusta (Richmond County) — Permanent — Full-time

Apply now

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