QC Inspector
Dearing Compressor, Youngstown, OH, United States
Summary
The QC Inspector performs visual inspections and tests on welded components to be used in the production process. The QC Inspector must be able to notice welding defects, use test and measuring instruments and monitor any weld repairs.
Essential Duties and Responsibilities
Visual external and internal inspection of pressure vessels, structural skids and sub-bases, utility and process piping as required by the governing code and customer specifications.
Ensuring that fabrication is carried out in accordance with the appropriate requirements including cutting, tack welding, fit-up inspection, and acceptance for welding and that general good practices are adopted and adhered to.
Inspection of Pressure Vessels as per the Code & procedures.
Maintain and complete weld maps, heat maps and as-built documentation during the manufacturing process.
Ensure welding is performed by qualified welders in accordance with approved procedures.
Monitoring weld procedures, production testing, and general parameters.
Proficient with measuring tools such as tape measures, calipers, micrometers, and welding gauges.
Performing Visual (VT), Magnetic Particle (MT) and Dye Penetrant (PT) Testing in accordance with project, procedure, and code requirements.
Witness weld tests for Welder Performance Qualification (WPQ) in accordance with ASME Section IX, AWS D1.1 and API 1104.
Witness pressure tests, review reports, charts, and testing equipment calibration certifications.
Perform layout and final dimensional inspection of fabricated components.
Prepare welds for Radiographic Testing (RT) and complete the NDT Inspection Line-up document.
Document inspection results, create reports, and input data into company systems as necessary.
Identify, document, and manage non-conforming materials and finished products.
Overall monitoring implementation and outputs of quality control on the project.
Supervisory Responsibilities
This job has no supervisory responsibilities.
Competency
Judgment - Includes appropriate people in decision-making process.
Professionalism - Approaches others in a tactful manner.
Quality - Looks for ways to improve and promote quality; Applies feedback to improve performance.
Safety and Security - Observes safety and security procedures.
Qualifications
To perform this job successfully, an individual must be able to perform each essential duty satisfactorily. The requirements listed below are representative of the knowledge, skill, and/or ability required. Reasonable accommodation may be made to enable individuals with disabilities to perform the essential functions.
Education and/or Experience
At least two years related experience and/or training; or equivalent combination of education and experience. Previous experience in metal fabrication, welding, manufacturing environments.
Language Skills
Ability to read and interpret documents such as safety rules, operating and maintenance instructions, and procedure manuals. Ability to write routine reports and correspondence. Ability to speak effectively before groups of customers or employees of organization.
Mathematical Skills
Ability to add, subtract, multiply, and divide in all units of measure, using whole numbers, common fractions, and decimals. Ability to compute rate, ratio, and percent.
Reasoning Ability
Ability to apply common sense understanding to carry out instructions furnished in written, oral, or diagram form. Ability to deal with problems involving several concrete variables in standardized situations.
Computer Skills
To perform this job successfully, an individual should have knowledge of Spreadsheet software and Word Processing software.
Technical Knowledge
Must be able to read and interpret blueprints, technical drawings, weld symbols, and engineering specifications. Must be objective and have good interpersonal and communication skills regarding non-conforming issues.
Other Qualifications
Must have clear driving record and be able to pass annual vision exam.
Physical Demands
The physical demands described here are representative of those that must be met by an employee to successfully perform the essential functions of this job. Reasonable accommodation may be made to enable individuals with disabilities to perform the essential functions.
While performing the duties of this Job, the employee is regularly required to stand; walk and talk or hear. The employee is frequently required to use hands to finger, handle, or feel; reach with hands and arms and stoop, kneel, crouch, or crawl. The employee is occasionally required to sit and climb or balance. The employee must frequently lift and/or move up to 10 pounds. Specific vision abilities required by this job include close vision, peripheral vision, depth perception and ability to adjust focus.
Work Environment
The work environment characteristics described here are representative of those an employee encounters while performing the essential functions of this job. Reasonable accommodation may be made to enable individuals with disabilities to perform the essential functions.
While performing the duties of this Job, the employee is occasionally exposed to moving mechanical parts; high, precarious places; fumes or airborne particles; outside weather conditions and vibration. The noise level in the work environment is usually moderate.
Benefits
Medical, Vision, and Dental insurance
Long-term disability insurance
Short Term Disability
Life Insurance
9 paid holidays
Paid Time Off
401K retirement plan
CompetitiveSalary
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The QC Inspector performs visual inspections and tests on welded components to be used in the production process. The QC Inspector must be able to notice welding defects, use test and measuring instruments and monitor any weld repairs.
Essential Duties and Responsibilities
Visual external and internal inspection of pressure vessels, structural skids and sub-bases, utility and process piping as required by the governing code and customer specifications.
Ensuring that fabrication is carried out in accordance with the appropriate requirements including cutting, tack welding, fit-up inspection, and acceptance for welding and that general good practices are adopted and adhered to.
Inspection of Pressure Vessels as per the Code & procedures.
Maintain and complete weld maps, heat maps and as-built documentation during the manufacturing process.
Ensure welding is performed by qualified welders in accordance with approved procedures.
Monitoring weld procedures, production testing, and general parameters.
Proficient with measuring tools such as tape measures, calipers, micrometers, and welding gauges.
Performing Visual (VT), Magnetic Particle (MT) and Dye Penetrant (PT) Testing in accordance with project, procedure, and code requirements.
Witness weld tests for Welder Performance Qualification (WPQ) in accordance with ASME Section IX, AWS D1.1 and API 1104.
Witness pressure tests, review reports, charts, and testing equipment calibration certifications.
Perform layout and final dimensional inspection of fabricated components.
Prepare welds for Radiographic Testing (RT) and complete the NDT Inspection Line-up document.
Document inspection results, create reports, and input data into company systems as necessary.
Identify, document, and manage non-conforming materials and finished products.
Overall monitoring implementation and outputs of quality control on the project.
Supervisory Responsibilities
This job has no supervisory responsibilities.
Competency
Judgment - Includes appropriate people in decision-making process.
Professionalism - Approaches others in a tactful manner.
Quality - Looks for ways to improve and promote quality; Applies feedback to improve performance.
Safety and Security - Observes safety and security procedures.
Qualifications
To perform this job successfully, an individual must be able to perform each essential duty satisfactorily. The requirements listed below are representative of the knowledge, skill, and/or ability required. Reasonable accommodation may be made to enable individuals with disabilities to perform the essential functions.
Education and/or Experience
At least two years related experience and/or training; or equivalent combination of education and experience. Previous experience in metal fabrication, welding, manufacturing environments.
Language Skills
Ability to read and interpret documents such as safety rules, operating and maintenance instructions, and procedure manuals. Ability to write routine reports and correspondence. Ability to speak effectively before groups of customers or employees of organization.
Mathematical Skills
Ability to add, subtract, multiply, and divide in all units of measure, using whole numbers, common fractions, and decimals. Ability to compute rate, ratio, and percent.
Reasoning Ability
Ability to apply common sense understanding to carry out instructions furnished in written, oral, or diagram form. Ability to deal with problems involving several concrete variables in standardized situations.
Computer Skills
To perform this job successfully, an individual should have knowledge of Spreadsheet software and Word Processing software.
Technical Knowledge
Must be able to read and interpret blueprints, technical drawings, weld symbols, and engineering specifications. Must be objective and have good interpersonal and communication skills regarding non-conforming issues.
Other Qualifications
Must have clear driving record and be able to pass annual vision exam.
Physical Demands
The physical demands described here are representative of those that must be met by an employee to successfully perform the essential functions of this job. Reasonable accommodation may be made to enable individuals with disabilities to perform the essential functions.
While performing the duties of this Job, the employee is regularly required to stand; walk and talk or hear. The employee is frequently required to use hands to finger, handle, or feel; reach with hands and arms and stoop, kneel, crouch, or crawl. The employee is occasionally required to sit and climb or balance. The employee must frequently lift and/or move up to 10 pounds. Specific vision abilities required by this job include close vision, peripheral vision, depth perception and ability to adjust focus.
Work Environment
The work environment characteristics described here are representative of those an employee encounters while performing the essential functions of this job. Reasonable accommodation may be made to enable individuals with disabilities to perform the essential functions.
While performing the duties of this Job, the employee is occasionally exposed to moving mechanical parts; high, precarious places; fumes or airborne particles; outside weather conditions and vibration. The noise level in the work environment is usually moderate.
Benefits
Medical, Vision, and Dental insurance
Long-term disability insurance
Short Term Disability
Life Insurance
9 paid holidays
Paid Time Off
401K retirement plan
CompetitiveSalary
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