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LMF Operator Entry

Kutztown Foundry, Kutztown, PA, United States


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LMF Operator Entry
Full Time Prod Operations Kutztown, PA, US

2 days ago Requisition ID: 1265

FerroWorks, has locations in Pittsburgh, McKees Rocks, and Kutztown, PA which have been in continuous operations since 1869, the same year the first US transcontinental railroad was completed. We have been able to meet the needs of our customers with a steady, dependable and economical supply of high-quality railroad industry products.

Kutztown Foundry and Machine is looking for an

LMF Operator.

In this position you be responsible is responsible for controlling and overseeing the operation of the ladle metallurgy furnace, ensuring that the steel refining process is carried out efficiently, safely, and in accordance with established standards. This position requires knowledge of metallurgy, furnace operation, and the ability to manage the chemistry and temperature of molten steel to meet production specifications,

Shift:

Must be able to work any shift

Key Responsibilities:

Operating and monitoring the ladle metallurgy furnace (LMF) to refine molten steel to the desired chemical composition and temperature

Adding alloying elements, fluxes, and other materials to the molten steel as per the specifications required for the final product

Monitoring and controlling the temperature, pressure, and atmosphere inside the furnace using digital or manual controls

Conducting sampling and testing of molten steel to ensure it meets quality standards and specifications for carbon content, temperature, and chemical composition

Adjusting the furnace settings to maintain the correct steel properties during the refining process

Operating and maintain equipment such as ladles, injectors, and slag handling tools

Partnering with metallurgists and other operators to ensure smooth operation and coordinate steel production schedules

Performing routine checks and maintenance on LMF equipment, reporting any issues or defects to maintenance personnel

Ensuring the proper handling and disposal of slag, byproducts, and other waste materials from the refining process

Maintaining accurate records of operational activities, including temperature, chemistry, and material inputs for traceability and quality control

Following all safety protocols, including the proper use of personal protective equipment (PPE), and ensure safe operation in high-temperature and hazardous environments

Participating in the troubleshooting and repair of any issues related to the LMF or other equipment as needed

Required Skills and Qualifications:

High school diploma or equivalent; technical certifications or training in metallurgy or industrial operations are preferred

Previous experience operating a ladle metallurgy furnace or similar steel refining equipment is highly desirable

Knowledge of steelmaking processes, including refining, alloying, and temperature control

Familiarity with controlling furnace parameters, such as oxygen flow, temperature, and alloying material additions

Ability to interpret chemical analysis and adjust the refining process accordingly

Strong understanding of safety regulations and ability to work in high-risk environments

Good communication skills and the ability to work as part of a team

Ability to follow strict operational procedures and quality standards

Physical Demands:

Must be able to stand, walk, and work in a hot and noisy environment for extended periods

Ability to handle and manipulate heavy materials, such as ladles, molten metal, and slag, using overhead cranes or other lifting equipment

Ability to wear and work with personal protective equipment (PPE), including heat-resistant gloves, face shields, and hearing protection

Capability to handle high-pressure situations and work under tight production timelines

Working Conditions:

Work environment includes plant, warehouse, production and non-production areas and plant grounds

This position may require work/maintenance coverage beyond the normal hours, shift, and on weekends/holidays

Ability to tolerate both high and low temperatures, loud noises typical of a manufacturing plant

Safety Activities:

Be aware of and observe all safety practices. Including but not limited to- Safety glasses, safety boots, hearing protection, etc… as required

Know and follow all safety rules and procedures

Participate in safety committees and initiatives as assigned

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