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Senior Composite Technician

Carson Helicopters, Inc, Perkasie, PA, United States


Job Title
Senior Composite Technician (10+ Years Experience)

Location & Company
Perkasie, PA – Carson Helicopters, Inc.

Position Overview
We are seeking a highly experienced Composite Technician with a minimum of 10 years of hands‑on experience to support advanced composite manufacturing and prototyping efforts. This role is ideal for someone who thrives in a fast‑paced, engineering‑driven environment and has deep expertise in both wet layup and prepreg composite processes. Experience in regulated industries such as aerospace or aviation is strongly preferred.

Key Responsibilities

Execute composite fabrication processes including wet layup, vacuum bagging, and prepreg layups

Interpret engineering drawings, work instructions, and laminate schedules

Support prototype development, tooling, and first article builds

Perform trimming, bonding, and finishing operations to tight tolerances

Assist engineering teams in process development and optimization

Maintain quality standards consistent with regulated industry requirements

Document work and ensure traceability where required

Required Qualifications

Minimum 10 years of experience in composite fabrication

Strong experience with both wet layup and prepreg systems

Demonstrated experience in prototyping or low‑rate initial production environments

Ability to work from technical drawings and specifications

Proficiency with vacuum bagging techniques and curing processes (oven/autoclave preferred)

High attention to detail and workmanship standards

Preferred Qualifications

Experience in aerospace, aviation, or other regulated industries (FAA, ISO, etc.)

Familiarity with structural composite repairs and inspection techniques

Experience working with large or complex composite structures

Knowledge of material systems (epoxies, resins, core materials such as foam/honeycomb)

Experience with tooling fabrication and mold making

Work Environment

Hands‑on manufacturing environment with advanced composite materials and processes

Collaboration with engineering and production teams on cutting‑edge projects

Compensation & Benefits

Competitive salary based on experience

Health, dental, and vision insurance

Paid time off and holidays

Opportunities for growth within a specialized aerospace manufacturing environment

How to Apply
Please submit your resume along with a brief summary of your relevant experience in composite fabrication and prototyping.

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