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Senior Operations Leader (Plant manager /Production Manager Level)

Donau Carbon USA, Dunnellon, FL, United States


Activated Carbon Manufacturing – 24/7 Continuous Process
Donau Carbon USA is a global leader in activated carbon production, backed by more than 100 years of industry expertise. We manufacture high‑quality powdered, granular, and extruded activated carbon for applications including odor control, natural gas treatment, solvent recovery, wastewater treatment, and food & beverage processing.

Senior Operations Leader
This role is responsible for production, maintenance, reliability, engineering oversight, cost control, HSE, and people leadership in a continuous‑process environment. Rotary kiln or thermal processing experience is a major plus.

Key Responsibilities

Lead all plant operations, including daily/weekly/monthly production performance (OEE, yield, uptime, throughput)

Oversee workforce planning, shift management, and supervisory development

Drive operational efficiency, process optimization, and Lean/CI initiatives

Lead PM/PdM programs, reliability engineering, and contractor oversight

Manage CAPEX projects from concept through commissioning

Ensure OSHA/EPA compliance and maintain safety discipline

Own operational budgeting, cost control, and resource allocation

Provide strong leadership across production, maintenance, and engineering teams

Willingness to lead by example and drive culture change and work with an older plant.

Required Qualifications

5+ years in industrial or chemical manufacturing

Proven leadership as a Plant Manager or Operations Manager with full budget accountability

Strong background in preventive/predictive maintenance and reliability engineering

Experience with thermal processing, carbon materials, mineral processing, or rotary kilns preferred

Familiarity industrial safety protocols is important

Demonstrated success in manufacturing operations and continuous improvement

Bachelor’s degree in Engineering, Manufacturing, Operations Management, or related field preferred

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