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Sr Mechanical Design Engineer, Vehicle-Integrated Solar Panels

Aptera Motors Corp, Carlsbad, CA, United States


Sr Mechanical Design Engineer, Vehicle-Integrated Solar Panels
is dedicated to building a future where every journey is powered by the sun. We specialize in creating solar electric vehicles that revolutionize the way we travel, providing sustainable and efficient transportation solutions.

is built on transparency, ethical treatment of one another, a bias for action, and leading by example.

About the role
We’re looking for a Design Engineer to help build vehicle-integrated solar panels from concept to production. This is a hands‑on, high‑ownership role where you’ll design real parts, work directly with suppliers, support builds, and solve problems as they come up.

What you’ll do

Own the mechanical design of vehicle-integrated solar panel components and assemblies from early concept through production

Create and manage 3D CAD and assemblies in CATIA 3DEXPERIENCE

Produce 2D drawings, GD&T, and release documentation for prototypes and production

Work directly with manufacturers and suppliers on feasibility, tooling, and iteration

Support prototype builds, testing, and validation, including hands‑on troubleshooting

Rapidly iterate designs based on test results, build feedback, and changing requirements

Required Qualifications

Bachelor’s degree in Mechanical Engineering, Product Design, or similar

3+ years of experience in mechanical or product design (solar, automotive, aerospace, or consumer hardware preferred)

Strong proficiency in CATIA 3DEXPERIENCE

Experience with advanced surfacing and complex exterior‑facing parts

Solid understanding of DFM/DFA and production constraints

Familiarity with manufacturing processes such as glass and glazing systems, composites or laminates, injection molding, sheet metal, and bonded assemblies

Experience supporting parts through prototype and early production builds

Nice‑to‑Have (But Not Required)

Experience with vehicle exteriors, body panels, or structural glazing

Exposure to solar modules, photovoltaics, or electronics packaging

Experience working with overseas suppliers or contract manufacturers

Startup or early‑production vehicle experience

Comfort being on the shop floor or build site when needed

Why This Role Is Different

Your designs won’t sit in a folder, they’ll be on vehicles

You’ll have real ownership over parts and systems

You’ll influence both product direction and manufacturing strategy

You’ll work on technology that directly improves vehicle efficiency and sustainability

Preferred Qualifications

Someone who likes ambiguity and can turn rough requirements into solid hardware

Comfort taking ownership and making decisions with incomplete information

Strong communication skills with engineers, suppliers, and non‑technical teammates

Team Structure

Individual contributor; collaborate with other teams and individuals, as necessary

Required Experience

3+ years of experience in mechanical or product design (solar, automotive, aerospace, or consumer hardware preferred)

Educational Requirements

Bachelor’s degree in Mechanical Engineering, Product Design, or similar

Salary + Benefits

Market competitive compensation package

Fully funded benefits package for employee + dependents

Generous Flexible Time Away policy

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