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Lead Automation Engineer – Custom Machine Design & Commissioning

Twenty80 llc, Waukesha, WI, United States


Role Summary
Our client, a growing industrial automation and systems integration company , is seeking a Lead Automation Engineer to support the design, development, and commissioning of custom automated machinery .

This role is highly hands-on and involves working across the full lifecycle of automation projects—from concept and design through programming, testing, and on-site commissioning . The position sits within the service function and offers exposure to cutting-edge, custom-built systems across a diverse customer base.

Key Responsibilities

Evaluate customer requirements and develop custom automation solutions .

Design industrial automation systems , including electrical controls and power distribution.

Create electrical schematics and hardware designs for custom machinery.

Program and configure PLCs, HMIs, robots, and servo systems .

Integrate and support vision systems and industrial communication networks .

Perform system testing, debugging, and validation prior to deployment.

Commission and service equipment at customer sites (domestic and international travel up to 25%).

Troubleshoot and support installed systems in the field.

Prepare technical documentation and assist with project quoting and estimation .

Required Qualifications

Bachelor’s degree in Electrical Engineering, Controls Engineering, or related field .

5+ years of experience as a Control Systems or Automation Engineer in industrial environments.

Strong experience with PLC and HMI programming (e.g., Allen-Bradley, Siemens).

Experience with electrical machine design and industrial automation systems .

Knowledge of machine safety standards and industrial communication networks .

Ability and willingness to travel up to 25% domestically and internationally .

Must be a U.S. citizen or permanent resident .

Ability to work on-site when not traveling.

Preferred Qualifications

Experience working on custom machine design and build projects .

Exposure to robotics, motion control systems, and vision systems .

Strong troubleshooting and commissioning experience in field environments.

Compensation & Work Model

Base Salary: Up to $120,000

Employment Type: Full-time, permanent (W-2)

Work Model: On-site with travel up to 25%

Relocation: Not provided

Benefits: Comprehensive benefits package

Growth & Environment

Opportunity to work on highly customized, technically complex automation projects .

Exposure to innovative technologies and R&D-driven engineering work .

Potential for career advancement into leadership or management roles .

Collaborative, team-oriented engineering environment with a focus on continuous learning.

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