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Maintenance Tech II

Daybreak Foods, Inc., Johnstown, OH, United States


Summary
This position is a Maintenance Technician in an egg production and processing facility. The purpose of this position is to complete minor to major equipment repairs during non-production and production times of the day.

Key Responsibilities

Inspect, operate and test machinery and equipment to diagnose machine malfunctions

Dismantle machines, equipment or devices to access and remove defective parts to conduct repairs

Maintain food processing equipment

Perform preventative maintenance on equipment, such as inspecting motors, bearings, belts, fluid levels and replacing filters

Perform general maintenance tasks to include plumbing, electrical wiring, installation of new equipment and parts

Document all maintenance performed including preventative maintenance

Identify any required parts needed and notify supervisor

Ensure facility supervisors are notified when maintenance or repairs are to be undertaken in any food handling area

Remove all tools and debris from any maintenance activity once it has been completed. Notify appropriate personnel of completion so appropriate hygiene and sanitation can be performed before commencement of facility operations

Fabrication and welding as needed for plant repairs and upgrades

Troubleshoot, diagnose and repair equipment

Uses various test equipment, such as voltmeter and clamp-on amp meter for troubleshooting and calibration. Also uses pneumatic controls and devices for building and troubleshooting equipment

Repairs electrical equipment. Maintains and repairs electronic, Frequency drives/inverters

Performs cost justification of equipment and process changes

Initiates purchase order for parts and machines

Completes scheduled/unscheduled work orders and thoroughly documents work performed for tracking in Preventive Maintenance programs

Operates and maintains boiler. Maintains records for boiler and monitors chemical usage

Operates and maintains ammonia/glycol refrigeration. Maintains records

Studies production schedules and estimates worker hour requirements for completion of job assignment

Qualifications
To perform this job successfully, an individual must be able to perform each essential duty satisfactorily. The requirements listed below are representative of the knowledge, skill, and/or ability required. Reasonable accommodations may be made to enable individuals with disabilities to perform the essential functions.

Education And/or Experience

Minimum of high school diploma

Maintenance certification or equivalent experience

Must be able to obtain First Aid/CPR certification

Previous experience in maintenance is required. Experience in Food Manufacturing or Processing very desirable

Safety programs and processes, such as Confined Space, LOTO, Hazcom, Hot Work, Electrical Safety, etc.

Knowledge, Skills And Abilities

Knowledge of machines and tools, including their designs, uses, repair, and maintenance

Strong ability to work alone or with little supervision

Ability to determine causes of operating errors and be able to resolve them

Ability to identify complex problems and review related information to develop and evaluate options and implement solutions

Strong knowledge in Pneumatics and Power Transmission are required

Knowledge of electrical troubleshooting, computers, and fork lifts

Knowledge in electrical and electronics including frequency drives and inverters, generators, computers and PM Software desired

Physical Demands
Stand and walk constantly; grip, grasp, push, pull, reach, bend, stoop, lift up to 10 pounds frequently; sit, climb, lift up to 50 pounds occasionally.

Work Environment
Frequently exposed to moving mechanical parts and water, and chemicals. Temperature is regulated for operations standards. Cooler temperatures occur in specific areas. The noise level in the work environment is usually moderate. Proper personal protective equipment will be required during certain working conditions. Employees are required to comply with Good Manufacturing Practices (GMP’s) due to working in a food manufacturing environment (hairnets, clean clothes, etc.).

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