
Sr. Molding / Process Engineer
Actalent, Lincolnshire, IL, United States
Molding / Process Engineer
The Senior Molding / Process Engineer develops, optimizes, and sustains molding processes for LSR and HCR rubber products using injection, compression, and transfer molding. This role focuses on improving process stability, cycle time, scrap reduction, and overall efficiency, while supporting production, tooling, quality, and new product launches.
Key Responsibilities
Develop, validate, and optimize molding processes for LSR and HCR materials
Apply scientific molding principles to establish and maintain robust process parameters
Perform DOE and process capability studies (Cp/Cpk) to reduce variation and improve quality
Provide hands‑on troubleshooting support for molding issues such as flash, short shots, cure variation, and dimensional defects
Lead root cause analysis and corrective actions using structured problem‑solving tools (5 Why, 8D, Fishbone)
Create and maintain process documentation, parameter sheets, and work instructions
Train and coach operators and technicians on best practices and process discipline
Collaborate with tooling, maintenance, and NPI teams on mold design, trials, qualification, and production readiness
Drive continuous improvement initiatives to reduce scrap, improve OEE, and optimize material usage
Use SPC and data analysis tools to monitor and stabilize processes
Job Type & Location
Contract to Hire, Lincolnshire, IL. Fully onsite position.
Pay And Benefits
Pay range: $60.00 - $70.00 per hour.
Benefits
Medical, dental & vision
Critical Illness, Accident, and Hospital
401(k) Retirement Plan – Pre‑tax and Roth post‑tax contributions available
Life Insurance (Voluntary Life & AD&D for the employee and dependents)
Short and long‑term disability
Health Spending Account (HSA)
Transportation benefits
Employee Assistance Program
Time Off/Leave (PTO, Vacation or Sick Leave)
Application Deadline
This position is anticipated to close on May 8, 2026.
Actalent is an equal opportunity employer.
#J-18808-Ljbffr
The Senior Molding / Process Engineer develops, optimizes, and sustains molding processes for LSR and HCR rubber products using injection, compression, and transfer molding. This role focuses on improving process stability, cycle time, scrap reduction, and overall efficiency, while supporting production, tooling, quality, and new product launches.
Key Responsibilities
Develop, validate, and optimize molding processes for LSR and HCR materials
Apply scientific molding principles to establish and maintain robust process parameters
Perform DOE and process capability studies (Cp/Cpk) to reduce variation and improve quality
Provide hands‑on troubleshooting support for molding issues such as flash, short shots, cure variation, and dimensional defects
Lead root cause analysis and corrective actions using structured problem‑solving tools (5 Why, 8D, Fishbone)
Create and maintain process documentation, parameter sheets, and work instructions
Train and coach operators and technicians on best practices and process discipline
Collaborate with tooling, maintenance, and NPI teams on mold design, trials, qualification, and production readiness
Drive continuous improvement initiatives to reduce scrap, improve OEE, and optimize material usage
Use SPC and data analysis tools to monitor and stabilize processes
Job Type & Location
Contract to Hire, Lincolnshire, IL. Fully onsite position.
Pay And Benefits
Pay range: $60.00 - $70.00 per hour.
Benefits
Medical, dental & vision
Critical Illness, Accident, and Hospital
401(k) Retirement Plan – Pre‑tax and Roth post‑tax contributions available
Life Insurance (Voluntary Life & AD&D for the employee and dependents)
Short and long‑term disability
Health Spending Account (HSA)
Transportation benefits
Employee Assistance Program
Time Off/Leave (PTO, Vacation or Sick Leave)
Application Deadline
This position is anticipated to close on May 8, 2026.
Actalent is an equal opportunity employer.
#J-18808-Ljbffr